Formation of Efficient Microfilm Converters with Reproducible Parameters

2021 ◽  
Vol 23 (3) ◽  
pp. 157-161
Author(s):  
D.G. Mustafaeva ◽  

The use of microfilm converters provides information in the field of processing, storage, transmission and presentation of information, especially in the process of control and measurement of physical quantities, as well as in the technology of manufacturing high technology products. Microfilm transducers form an equivalent output signal, which is a function of the measured quantity; their design and manufacturing technology are interrelated and highly correlated. Microfilm transducers are manufactured using microelectronic technology, in which group methods are used in the formation of a structure, which increases the reproducibility of parameters, are characterized by high sensitivity, low inertia, low power consumption, high reliability, and are combined with measuring signal processing devices. When creating microfilm converters, a structure is determined that most closely meets the requirements, design parameters, modes of manufacturing operations, the effect of operating conditions on characteristics, and optimal modes of operation. Structurally, a microfilm transducer consists of a base, an insulated structure, heat-generating and temperature-sensitive elements that provide the transmission of electrical signals, film conductors and contact pads, which provide a specified function of converting the measured value into an output signal. In microfilm converters, film thermocouples are used as thermosensitive elements, and adhesive sublayers are used in their manufacturing technology. The use of technological methods of microelectronics when creating microfilm converters can significantly improve their operational parameters.

Author(s):  
V. I. Goldfarb ◽  
V. M. Spiridonov ◽  
N. S. Golubkov

Abstract Actuator rotation sometimes is required to transmit considerable torques at low speeds in a limited angular range. Such operating conditions are typical, for example, for the rotational drives of gas pipeline stop valves. These conditions are made worse by increased torques requried at the initial instant of motion when the torque is 1.3 to 1.5 times greater than the nominal torque, and by the range of operating temperatures of −60°C to +50°C. A number of gearboxes with a spiroid gear mesh were developed to satisfy these conditions for different torques (i.e. for different standard stop valves), with the steel spiroid pair case-hardened to 60–62 hardness Rc. A set of numerical studies had been conducted in order to choose gear design parameters and other elements of the gearbox. Experimental research performed using special testing rigs for definite operating modes showed high reliability and wear resistance of the drives developed and their high durability compared to known ones which is of great importance for given application domain.


2013 ◽  
Vol 2 (3) ◽  
pp. 102-125
Author(s):  
Vimal Savsani

Rolling element bearings are widely used as important components in most of the mechanical engineering applications. These bearings find wide applications in automotive, manufacturing and aeronautical industries. The problem associated with rolling element bearings are that the design and selection are based on different operating conditions to reach their excellent performance, long life and high reliability. This leads to the requirement of optimal design of rolling element bearings. Optimization aspects of a rolling element bearing are presented in this paper considering three different objectives namely, dynamic capacity, static capacity and elastohydrodynamic minimum film thickness. The design parameters include mean diameter of rolling, ball diameter, number of balls, and inner and outer race groove curvature radii. Different constants associated with the constraints are given some ranges and are included as design variables. The optimization procedure is carried out using artificial bee colony (ABC) optimization technique, artificial immune algorithm (AIA), and particle swarm optimization (PSO) technique. Both single and multi-objective optimization aspects are considered. The results of the considered techniques are compared with the previously published results. The considered techniques have given much better results in comparison to the previously tried approaches.


Author(s):  
Yahya Doğu ◽  
Mustafa C. Sertçakan ◽  
Ahmet S. Bahar ◽  
Altuğ Pişkin ◽  
Ercan Arıcan ◽  
...  

Brush seals require custom design and tailoring due to their behavior driven by flow dynamic, which has many interacting design parameters, as well as their location in challenging regions of turbomachinery. Therefore, brush seal technology has not reached a conventional level across the board standard. However, brush seal geometry generally has a somewhat consistent form. Since this consistent form does exist, knowledge of the leakage performance of brush seals depending on specific geometric dimensions and operating conditions is critical and predictable information in the design phase. However, even though there are common facts for some geometric dimensions available to designers, open literature has inadequate quantified information about the effect of brush seal geometric dimensions on leakage. This paper presents a detailed CFD investigation quantifying the leakage values for some geometric variables of common brush seal forms functioning in some operating conditions. Analyzed parameters are grouped as follows; axial dimensions, radial dimensions and operating conditions. The axial dimensions and their ranges are front plate thickness (z1=0.040–0.150in.), distance between front plate and bristle pack (z2=0.010–0.050in.), bristle pack thickness (z3=0.020–0.100in.), and backing plate thickness (z4=0.040–0.150in.). The radial dimensions are backing plate fence height (r1=0.020–0.100in.), front plate fence height (r2=0.060–0.400in.), and bristle free height (r3=0.300–0.500in.). The operating conditions are chosen as clearance (r0=0.000–0.020in.), pressure ratio (Rp=1.5–3.5), and rotor speed (n=0–40krpm). CFD analysis was carried out by employing compressible turbulent flow in 2-D axi-symmetric coordinate system. The bristle pack was treated as a porous medium for which flow resistance coefficients were calibrated by using literature based test data. Selected dimensional and operational parameters for a common brush seal form were investigated, and their effects on leakage performance were quantified. CFD results show that, in terms of leakage, the dominant geometric dimensions were found to be the bristle pack thickness and the backing plate fence height. It is also clear that physical clearance dominates leakage performance, when compared to the effects of other geometric dimensions. The effects of other parameters on brush seal leakage were also analyzed in a comparative manner.


2019 ◽  
Vol 13 ◽  
Author(s):  
Haisheng Li ◽  
Wenping Wang ◽  
Yinghua Chen ◽  
Xinxi Zhang ◽  
Chaoyong Li

Background: The fly ash produced by coal-fired power plants is an industrial waste. The environmental pollution problems caused by fly ash have been widely of public environmental concern. As a waste of recoverable resources, it can be used in the field of building materials, agricultural fertilizers, environmental materials, new materials, etc. Unburned carbon content in fly ash has an influence on the performance of resource reuse products. Therefore, it is the key to remove unburned carbon from fly ash. As a physical method, triboelectrostatic separation technology has been widely used because of obvious advantages, such as high-efficiency, simple process, high reliability, without water resources consumption and secondary pollution. Objective: The related patents of fly ash triboelectrostatic separation had been reviewed. The structural characteristics and working principle of these patents are analyzed in detail. The results can provide some meaningful references for the improvement of separation efficiency and optimal design. Methods: Based on the comparative analysis for the latest patents related to fly ash triboelectrostatic separation, the future development is presented. Results: The patents focused on the charging efficiency and separation efficiency. Studies show that remarkable improvements have been achieved for the fly ash triboelectrostatic separation. Some patents have been used in industrial production. Conclusion: According to the current technology status, the researches related to process optimization and anti-interference ability will be beneficial to overcome the influence of operating conditions and complex environment, and meet system security requirements. The intelligent control can not only ensure the process continuity and stability, but also realize the efficient operation and management automatically. Meanwhile, the researchers should pay more attention to the resource utilization of fly ash processed by triboelectrostatic separation.


Nanomaterials ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 1915
Author(s):  
Shenawar Ali Khan ◽  
Muhammad Saqib ◽  
Muhammad Muqeet Rehman ◽  
Hafiz Mohammad Mutee Ur Rehman ◽  
Sheik Abdur Rahman ◽  
...  

A novel composite based on a polymer (P(VDF-TrFE)) and a two-dimensional material (graphene flower) was proposed as the active layer of an interdigitated electrode (IDEs) based humidity sensor. Silver (Ag) IDEs were screen printed on a flexible polyethylene terephthalate (PET) substrate followed by spin coating the active layer of P(VDF-TrFE)/graphene flower on its surface. It was observed that this sensor responds to a wide relative humidity range (RH%) of 8–98% with a fast response and recovery time of 0.8 s and 2.5 s for the capacitance, respectively. The fabricated sensor displayed an inversely proportional response between capacitance and RH%, while a directly proportional relationship was observed between its impedance and RH%. P(VDF-TrFE)/graphene flower-based flexible humidity sensor exhibited high sensitivity with an average change of capacitance as 0.0558 pF/RH%. Stability of obtained results was monitored for two weeks without any considerable change in the original values, signifying its high reliability. Various chemical, morphological, and electrical characterizations were performed to comprehensively study the humidity-sensing behavior of this advanced composite. The fabricated sensor was successfully used for the applications of health monitoring and measuring the water content in the environment.


Sensors ◽  
2021 ◽  
Vol 21 (2) ◽  
pp. 536
Author(s):  
Kenneth A. Goldberg ◽  
Antoine Wojdyla ◽  
Diane Bryant

New, high-coherent-flux X-ray beamlines at synchrotron and free-electron laser light sources rely on wavefront sensors to achieve and maintain optimal alignment under dynamic operating conditions. This includes feedback to adaptive X-ray optics. We describe the design and modeling of a new class of binary-amplitude reflective gratings for shearing interferometry and Hartmann wavefront sensing. Compact arrays of deeply etched gratings illuminated at glancing incidence can withstand higher power densities than transmission membranes and can be designed to operate across a broad range of photon energies with a fixed grating-to-detector distance. Coherent wave-propagation is used to study the energy bandwidth of individual elements in an array and to set the design parameters. We observe that shearing operates well over a ±10% bandwidth, while Hartmann can be extended to ±30% or more, in our configuration. We apply this methodology to the design of a wavefront sensor for a soft X-ray beamline operating from 230 eV to 1400 eV and model shearing and Hartmann tests in the presence of varying wavefront aberration types and magnitudes.


Author(s):  
H. X. Liang ◽  
Q. W. Wang ◽  
L. Q. Luo ◽  
Z. P. Feng

Three-dimensional numerical simulation was conducted to investigate the flow field and heat transfer performance of the Cross-Wavy Primary Surface (CWPS) recuperators for microturbines. Using high-effective compact recuperators to achieve high thermal efficiency is one of the key techniques in the development of microturbine in recent years. Recuperators need to have minimum volume and weight, high reliability and durability. Most important of all, they need to have high thermal-effectiveness and low pressure-losses so that the gas turbine system can achieve high thermal performances. These requirements have attracted some research efforts in designing and implementing low-cost and compact recuperators for gas turbine engines recently. One of the promising techniques to achieve this goal is the so-called primary surface channels with small hydraulic dimensions. In this paper, we conducted a three-dimensional numerical study of flow and heat transfer for the Cross-Wavy Primary Surface (CWPS) channels with two different geometries. In the CWPS configurations the secondary flow is created by means of curved and interrupted surfaces, which may disturb the thermal boundary layers and thus improve the thermal performances of the channels. To facilitate comparison, we chose the identical hydraulic diameters for the above four CWPS channels. Since our experiments on real recuperators showed that the Reynolds number ranges from 150 to 500 under the operating conditions, we implemented all the simulations under laminar flow situations. By analyzing the correlations of Nusselt numbers and friction factors vs. Reynolds numbers of the four CWPS channels, we found that the CWPS channels have superior and comprehensive thermal performance with high compactness, i.e., high heat transfer area to volume ratio, indicating excellent commercialized application in the compact recuperators.


Author(s):  
S. Eshati ◽  
M. F. Abdul Ghafir ◽  
P. Laskaridis ◽  
Y. G. Li

This paper investigates the relationship between design parameters and creep life consumption of stationary gas turbines using a physics based life model. A representative thermodynamic performance model is used to simulate engine performance. The output from the performance model is used as an input to the physics based model. The model consists of blade sizing model which sizes the HPT blade using the constant nozzle method, mechanical stress model which performs the stress analysis, thermal model which performs thermal analysis by considering the radial distribution of gas temperature, and creep model which using the Larson-miller parameter to calculate the lowest blade creep life. The effect of different parameters including radial temperature distortion factor (RTDF), material properties, cooling effectiveness and turbine entry temperatures (TET) is investigated. The results show that different design parameter combined with a change in operating conditions can significantly affect the creep life of the HPT blade and the location along the span of the blade where the failure could occur. Using lower RTDF the lowest creep life is located at the lower section of the span, whereas at higher RTDF the lowest creep life is located at the upper side of the span. It also shows that at different cooling effectiveness and TET for both materials the lowest blade creep life is located between the mid and the tip of the span. The physics based model was found to be simple and useful tool to investigate the impact of the above parameters on creep life.


Author(s):  
Noman Yousuf ◽  
Timothy Anderson ◽  
Roy Nates

Abstract Despite being identified nearly a century ago, the diffusion absorption refrigeration (DAR) cycle has received relatively little attention. One of the strongest attractions of the DAR cycle lies in the fact that it is thermally driven and does not require high value work. This makes it a prime candidate for harnessing low grade heat from solar collectors, or the waste heat from stationary generators, to produce cooling. However, to realize the benefits of the DAR cycle, there is a need to develop an improved understanding of how design parameters influence its performance. In this vein, this work developed a new parametric model that can be used to examine the performance of the DAR cycle for a range of operating conditions. The results showed that the cycle's performance was particularly sensitive to several factors: the rate of heat added and the temperature of the generator, the effectiveness of the gas and solution heat exchangers, the mass flowrate of the refrigerant and the type of the working fluid. It was shown that can deliver good performance at low generator temperatures if the refrigerant mass fraction in the strong solution is made as high as possible. Moreover, it was shown that a H2O-LiBr working pair could be useful for achieving cooling at low generator temperatures.


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