scholarly journals Full Scale Process Design for Energy Recovery from Swine Manure

2017 ◽  
pp. 592-597
Author(s):  
Wathsala Jinadasa ◽  
Eshetu Janka Wakjera ◽  
Rune Bakke

The aim of this study is to investigate biogas reactor designs to recover energy from swine manure and utilize that energy for a small scale pig farm in Norway. Continuous stirred tank reactor (CSTR) and upflow anaerobic sludge blanket (UASB) reactor were the design alternatives investigated. Simulations were based on the anaerobic digestion model no.1(ADM1) implemented in Aquasim software. The model was calibrated based on a series of laboratory batch reactors. The batch reactor with the highest biogas yield was first simulated to obtain the organic matter concentration in the feed manure. The resulting calibrated model was used to simulate CSTR and UASB reactors for a manure feed flow rate of 2m3/day. Different CSTR volumes in the range of 10- 60 m3 and UASB volumes in the range of 2-20 m3 were assessed using simulations. At low reactor volumes overloaded conditions were observed. Maximum energy production of 128 kWh/day at a biogas production rate of ~20 m3/day (68-71 % methane content in the biogas) was simulated for the reactor volumes for CSTR and UASB of 30m3 and 2.5m3, respectively. An efficient biogas production (e.g. to cover farm energy needs) can be obtained from a UASB reactor that can be constructed and installed at a reasonable cost.

2021 ◽  
Vol 83 (8) ◽  
pp. 1920-1931
Author(s):  
M. J. Moya-Llamas ◽  
A. Trapote ◽  
D. Prats

Abstract An Upflow Anaerobic Sludge Blanket reactor combined with a two-stage membrane bioreactor were operated for 193 days in order to evaluate the biological removal of carbamazepine (CBZ) from low-strength municipal wastewater. The system worked in three different organic load stages (0.7 ± 0.1 kg COD·m−3·d−1, 0.4 ± 0.1 kg COD·m−3·d−1 and 0.1 ± 0.0 kg COD·m−3·d−1) to assess the impact of the influent OLR on operational parameters such as anaerobic and aerobic sludge retention time (SRT), acidity, volatile fatty acids (VFAs), biomass activity or biogas production. The highest carbamazepine removals were achieved during the anaerobic stage (UASB reactor), reaching averages of 48.9%, 48.0% and 38.2% operating at high, medium and low OLR, respectively. The aerobic treatment (MBR) served as post-treatment, improving the removals, and the global UASB-MBR system reached averages of 70.0%, 59.6% and 49.8% when the influent was at medium and low OLR, respectively. The results demonstrate the potential of combined biological systems on the removal of recalcitrant pharmaceuticals.


2013 ◽  
Vol 726-731 ◽  
pp. 2875-2880
Author(s):  
Wen Hao Liu ◽  
Shi Jie Tian ◽  
Shu Biao Wu ◽  
Xiao Qian Zhang ◽  
Chang Le Pang ◽  
...  

The possible exploitation of two-phase anaerobic digestion for swine manure was investigated in this study. One-phase and two-phase anaerobic digestion process were investigated in continuous stirred-tank reactor with hydraulic retention times 15 days (hydrolysis and acidification for 3 days and methanogenic12 days in two-phase). When the organic loading rates were equal to or less than 4 g VS/L day, the biogas yield and volumetric production of two processes were no significant difference. However, in the case of organic loading rates being equal to or higher than 5.0 g VS/L day, two-phase biogas yield and volumetric biogas production averaged 0.294 L CH4/g VS added and 2.218 L/L day, compared with one-phase averaged 0.255L CH4/g VS added and 2.168 L/L day, respectively. Significant advantages in saving cost of biogas project were indicated by the comparison of biogas production and COD degradation in the one-phase and two-phase processes.


2021 ◽  
Vol 47 (1) ◽  
pp. 174-180
Author(s):  
Henrique Sousa do Nascimento ◽  
Geísa Vieira Vasconcelos Magalhães ◽  
José Demontier Vieira de Souza-Filho ◽  
Ronaldo Stefanutti ◽  
Ari Clecius Alves de Lima ◽  
...  

This study evaluated the use of two anaerobic bioreactors in the production of biogas from malt bagasse waste. Bioreactor B1 was loaded with a mixture of 600mL of anaerobic sludge, 300g of organic waste, taken from an upflow anaerobic sludge blanket (UASB) reactor, and 300g of malt bagasse residue. Bioreactor B2 was loaded with a mixture of 600g of organic waste and 600mL of anaerobic sludge taken from an UASB reactor. The anaerobic digestion processes lasted for 10 weeks and the produced methane fraction was measured in 5 occasions. Bioreactor B1 presented low methane production (7.2%) but Bioreactor B2 showed a much more signif- icant percentage, reaching up to 48.3%. The experiments were capable of reproducing largescale operational conditions, enabling increased results in biogas capturing and processing, strengthening sustainability and energy efficiency. The experiment also showed the importance of studying different types of organic waste, seeking optimization of anaerobic digestion pro- cesses.


2002 ◽  
Vol 45 (10) ◽  
pp. 213-218 ◽  
Author(s):  
I. Angelidaki ◽  
B.K. Ahring ◽  
H. Deng ◽  
J.E. Schmidt

Combined anaerobic digestion of olive oil mill effluent (OME) with swine manure, was investigated. In batch experiments was shown that for anaerobic degradation of OME alone nitrogen addition was needed. A COD:N ratio in the range of 65:1 to 126:1 was necessary for the optimal degradation process. Furthermore, it was found that methane productions rates during digestion of either swine manure alone or OME alone were much lower than the rates achieved when OME and manure were digested together. Admixing OME with manure at a concentration of 5 to 10% OME resulted in the highest methane production rates. Using upflow anaerobic sludge blanket (UASB) reactors, it was shown that codigestion of OME with swine manure (up to 50% OME) was successful with a COD reduction up to 75%. The process was adapted for degradation of OME with stepwise increase of the OME load to the UASB reactor. The results showed that the high content of ammonia in swine manure, together with content of other nutrients, make it possible to degrade OME without addition of external alkalinity and without addition of external nitrogen source. Anaerobic treatment of OME in UASB reactors resulted in reduction of simple phenolic compounds such as mequinol, phenyl ethyl alcohol and ethyl methyl phenol. After anaerobic treatment the concentration of these compounds was reduced between 75 and 100%. However, the concentration of some degradation products such as methyl phenol and ethyl phenol were detected in significantly higher concentrations after treatment, indicating that the process has to be further optimised to achieve satisfactory removal of all xenobiotic compounds.


2009 ◽  
Vol 59 (11) ◽  
pp. 2265-2272 ◽  
Author(s):  
S. Satyanarayan ◽  
A. Karambe ◽  
A. P. Vanerkar

Herbal pharmaceutical industry has grown tremendously in the last few decades. As such, literature on the treatment of this wastewater is scarce. Water pollution control problems in the developing countries need to be solved through application of cost effective aerobic/anaerobic biological systems. One such system—the upflow anaerobic sludge blanket (UASB) process which is known to be cost effective and where by-product recovery was also feasible was applied for treatment of a high strength wastewater for a period of six months in a pilot scale upflow anaerobic sludge blanket (UASB) reactor with a capacity of 27.44 m3. Studies were carried out at various organic loading rates varying between 6.26 and 10.33 kg COD/m3/day and hydraulic retention time (HRT) fluctuating between 33 and 43 hours. This resulted in chemical oxygen demand (COD), biochemical oxygen demand (BOD) and suspended solids (SS) removal in the range of 86.2%–91.6%, 90.0%–95.2% and 62.6%–68.0% respectively. The biogas production varied between 0.32–0.47 m3/kg COD added. Sludge from different heights of UASB reactor was collected and subjected to scanning electron microscopy (SEM). The results indicated good granulation with efficient UASB reactor performance.


2014 ◽  
Vol 2014 ◽  
pp. 1-8 ◽  
Author(s):  
Mauro Berni ◽  
Ivo Dorileo ◽  
Grazielle Nathia ◽  
Tânia Forster-Carneiro ◽  
Daniel Lachos ◽  
...  

The issue of residues and industrial effluents represents an unprecedented environmental challenge in terms of recovery, storage, and treatment. This work discusses the perspectives of treating effluents through anaerobic digestion as well as reporting the experience of using an upflow anaerobic sludge blanket (UASB) reactor as biorefinery annex in a pulp and paper industrial plant to be burned in the boilers. The performance of the reactors has shown to be stable under considerable variations in load and showed a significant potential in terms of biogas production. The reactors UASB treated 3600.00 m3of effluent daily from a production of 150.00 tons. The biogas generation was 234.000 kg/year/mill, equivalent in combustible oil. The results of methane gas generated by the anaerobic system UASB (8846.00 kcal/m3) dislocate the equivalent of 650.0 kg of combustible oil (10000.00 kcal/kg) per day (or 234.000 kg/year). The production of 8846.00 Kcal/m3of energy from biogas can make a run at industrial plant for 2 hours. This substitution can save US$ 128.700 annually (or US$ 550.0 of fuel oil/tons). The companies are invested in the use of the biogas in diesel stationary motors cycle that feed the boilers with water in case of storage electricity.


1996 ◽  
Vol 34 (5-6) ◽  
pp. 509-515 ◽  
Author(s):  
Huub J. Gijzen ◽  
Frank Kansiime

The start-up and performance of an Upflow Anaerobic Sludge Blanket (UASB) reactor and a Polyurethane Carrier Reactor (PCR) was investigated under similar operational conditions. The presence of polyurethane cubes as a carrier material in the PCR resulted in fast reactor start-up due to quick immobilization of methanogenic associations. Start-up of the UASB was slower compared to the PCR, which was mainly reflected in a lower biogas production and acetate degradation efficiency. However, when enough biomass had accumulated in the UASB reactor after 15 weeks of operation, the performance of the two reactors was almost the same in terms of biogas production and volatile fatty acids degradation. Efficient VFA degradation (about 90%) and biogas production (5.2 l/l.d) were achieved at an organic loading rate of 13.2 g/l.d) and HRT of 6 h. When hydraulic retention time was subsequently reduced from 6 to 2 h, the performance of the UASB reactor was better than that of the PCR. The inferior performance of the PCR may have been attributed to channelling of the influent in the reactor at high liquid flow rate.


2002 ◽  
Vol 45 (12) ◽  
pp. 159-165 ◽  
Author(s):  
J.Y. Wang ◽  
H.L. Xu ◽  
J.H. Tay

A hybrid two-phase system, consisting of a solid waste reactor as the acidification reactor and a wastewater reactor, i.e. an upflow anaerobic sludge blanket (UASB) reactor, as the methanogenic reactor, for anaerobic digestion of food waste was investigated. After the pre-acidification stage, COD and total VFA removals in the methanogenic phase were in the ranges of 74-93% and 77-100%, respectively, while leachate COD and total VFA concentrations in the acidification phase decreased by 95% and 97-99%, respectively. Some 99% of the total CH4 generated was from the methanogenic phase with the CH4 content of 68-70%. About 77-79% of TOC, 57-60% of volatile solids and 79-80% of total COD were removed. The results of this laboratory-scale study show that the hybrid two-phase anaerobic batch reactor system is suitable for effective conversion of food waste into CH4 and CO2. The hybrid two-phase system can be further developed into an effective and efficient way to enhance waste stabilization in operating bioreactor landfills.


1996 ◽  
Vol 33 (3) ◽  
pp. 73-84 ◽  
Author(s):  
J. T. de Sousa ◽  
E. Foresti

Domestic sewage treatment in up-flow anaerobic sludge blanket (UASB) reactors has presented significant results in tropical regions. This reactor configuration has proven to be efficient in removing organic matter and total suspended solids as well as in producing smaller amounts of excess sludge than conventional aerobic reactor. On the other hand, its effluent often requires to be post-treated in order to achieve the emission standards. This paper is concerned with the alternative proposed here for treating domestic sewage in a combined anaerobic-aerobic system composed of an UASB reactor followed by sequencing batch aerobic reactors (SBR). In such a system, the UASB reactor removes considerable fraction of the influent organic matter, while the SBRs oxidize part of the remaining organic matter and ammonium nitrogen. A proper system operation would also permit the removal of nutrients (N and P). In order to investigate on the performance of this system for sewage treatment, a bench scale installation fed with synthetic substrate simulating domestic sewage was operated continuously during 38 weeks. The results permit to confirm the hypothesis proposed, since the system has consistently produced high quality effluents (BOD5 and VSS lower than 10 mg.L-1). The results also indicate that such combined anaerobic-aerobic system compete favorably with conventional aerobic systems in three essential cost features: energy consumption, excess sludge production and nutrient removal.


2017 ◽  
Vol 2017 ◽  
pp. 1-12 ◽  
Author(s):  
Anna Doloman ◽  
Yousef Soboh ◽  
Andrew J. Walters ◽  
Ronald C. Sims ◽  
Charles D. Miller

Anaerobic digestion (AD) is a microbiologically coordinated process with dynamic relationships between bacterial players. Current understanding of dynamic changes in the bacterial composition during the AD process is incomplete. The objective of this research was to assess changes in bacterial community composition that coordinates with anaerobic codigestion of microalgal biomass cultivated on municipal wastewater. An upflow anaerobic sludge blanket reactor was used to achieve high rates of microalgae decomposition and biogas production. Samples of the sludge were collected throughout AD and extracted DNA was subjected to next-generation sequencing using methanogenmcrAgene specific and universal bacterial primers. Analysis of the data revealed that samples taken at different stages of AD had varying bacterial composition. A group consisting of Bacteroidales, Pseudomonadales, and Enterobacteriales was identified to be putatively responsible for the hydrolysis of microalgal biomass. The methanogenesis phase was dominated byMethanosarcina mazei. Results of observed changes in the composition of microbial communities during AD can be used as a road map to stimulate key bacterial species identified at each phase of AD to increase yield of biogas and rate of substrate decomposition. This research demonstrates a successful exploitation of methane production from microalgae without any biomass pretreatment.


Sign in / Sign up

Export Citation Format

Share Document