Mechanical Properties of Polycrystalline NiAl from Miniaturized Disk-Bend Tests

1994 ◽  
Vol 364 ◽  
Author(s):  
S. J. Eck ◽  
A. J. Ardell

AbstractDisk-shaped specimens of polycrystalline NiAl (grain size ∽25 μm), 3 mm in diameter and ranging in thickness from 165 to 370 μm, were indented in their centers to various indentation loads, F, using a Vickers indenter. The yield stress, σy, and apparent fracture stress, σfa, were measured as a function of F, with the indented side in tension, using a miniaturized disk-bend test (MDBT). Fracture does not originate at the indentation for F ≤ 39.2 N. Within this regime of behavior both σy and σfa are slightly larger than in unindented specimens, although σfa passes through a sharp minimum for F < 10 N. For F ≥ 39.2 N fracture originates at the indentations. In this regime σy is essentially constant, but significantly larger than σy at smaller values of F, while σfa decreases steadily with increasing F. We attribute the larger values of σy to strain hardening within the relatively large plastic zone surrounding the indentation. The reduction of σfa with increasing F in this regime occurs because the indentation serves as the point of failure. Fractography reveals NiAl fractures primarily in an intergranular manner. A preliminary estimate of the fracture toughness is 8.54 MPa·a.m1/2, which overestimates the true fracture toughness because σfa exceeds the true fracture stresses.

1988 ◽  
Vol 133 ◽  
Author(s):  
P. S. Khadkikar ◽  
J. D. Rigney ◽  
J. J. Lewandowski ◽  
K. Vedula

ABSTRACTThe notched mechanical properties of Ni3AI and Ni3Al+B prepared by powder metallurgy techniques have been determined in both tension and bending at room temperature. Ten- sile tests performed using double notched specimens containing relatively blunt notches produced intergranular fracture in both Ni3Al and Ni3AI+B, with evidence of fracture initiating in an intergranular manner ahead of the blunt notch in both cases. Estimates of notched fracture toughness from bend tests and of local grain boundary fracture stress from the notched tensile tests suggest an increase in these values with boron addition.


2016 ◽  
Vol 849 ◽  
pp. 549-556
Author(s):  
Pin Pin Hu ◽  
Qi Dong Gai ◽  
Qing Li ◽  
Xin Tang

The effect of Microcast-X fine grain casting on the microstructure and mechnical property K492M alloy at 760°C of was investigated. The results indicated that Microcast-X fine grain casting decreased grain size and dendrite space of γ′ phase and γ/γ′ eutectic. In addition, the element segregation decreased significantly compared to conventional casting technique. Also, the size and distribution of MC carbide were improved. By Microcast-X fine grain casting, the tensile strength increased from 934MPa of conventional casting alloy to 1089MPa and the elongation increased from 1.9% to 5.7%. In addition, the stress-rupture life increased from 28.8h of conventional casting alloy to 72.5h. And the fracture mechanism for the alloys by Microcast-X fine grain casting is trans-granular fracture toughness.


2021 ◽  
Vol 2021 (3) ◽  
pp. 77-85
Author(s):  
K. M. Borysovska ◽  
◽  
N. M. Marchenko ◽  
Yu. M. Podrezov ◽  
S. O. Firstov ◽  
...  

The (DD) method was used to model the formation of the plastic zone of the top of the cracks in polycrystalline molybdenum. Special attention was paid to take into account the interaction of dislocations in the plastic zone with grain boundaries. Structural sensitivity of fracture toughness was analyzed under brittle-ductile condition. Simulations were performed for a range of grain sizes from 400 to 100 μm, at which a sudden increase in fracture toughness with a decrease of grain size was experimentally shown. We calculated the value of K1c taking into account the shielding action of dislocations. The position of all dislocations in the plastic zone at fracture moment was calculated. Based on these data, we obtained the dependences of dislocation density on the distance from the crack tip thereby confirming significant influence of the grain boundaries on plastic zone formation. At large grain sizes, when the plastic zone does not touch the boundary, the distribution of dislocations remained unchanged. As grains reduce their size to size of the plastic zone, they start formating a dislocation pile – up near the boundaries. Dislocations on plastic zone move slightly toward the crack tip, but the density of dislocations in the middle of the grain remains unchanged, and fracture toughness remains almost unchanged. Further reduction of the grain size leads to the Frank-Reed source activation on the grain boundary Forming dislocation pile-up of the neighbor grains. Its stress concentration acts on dislocations of the first grain and causes redistribution of plastic zone dislocations. If the reduction in grain size is not enough to form a strong pile-up, density of dislocations on plastic zone increases slightly and crack resistance increases a few percent. Further reduction of grains promotes strong pile-up, dislocations move to crack tip, and its density on plastic zone increases. Crack is shielded and fracture toughness increases sharply. The calculation showed that the fracture toughness jump is observed at grain sizes of 100—150 μm, in good agreement with the experiment. Keywords: dislocation dynamics simulation, molybdenum, fracture toughness, grain size, plastic zone, brittle-ductile transition.


2021 ◽  
Author(s):  
Yuelong Wang ◽  
Xingyu Li ◽  
Haoyang Wu ◽  
Baorui Jia ◽  
Deyin Zhang ◽  
...  

Abstract Si3N4-based ceramic (Si3N4-5wt%Y2O3-3wt%MgO) was obtained from carbothermal-reduction-derived powder combined with gas pressure sintering. The phase, microstructure, thermal conductivity and mechanical properties of Si3N4 ceramics were comprehensively analyzed. Dense Si3N4 ceramic with uniform grain size was obtained after sintering at 1900°C for 7 h under a N2 pressure of 1.2 MPa. The secondary phase consisted of Y4Si2O7N2 and Y2Si3O3N4 was found to gather around triangular grain boundaries. The thermal conductivity, flexural strength, hardness and fracture toughness of the Si3N4 ceramics were 95.7 W·m-1·k-1, 715 MPa, 17.2 GPa and 7.2 MPa·m1/2, respectively. The results were compared with product derived from commercial powder, the improvement of thermal conductivity (~8.3%) and fracture toughness (~4.3%) demonstrating the superiority of Si3N4 ceramics prepared from carbothermal-reduction-derived powder.


Metals ◽  
2020 ◽  
Vol 10 (5) ◽  
pp. 643
Author(s):  
Chiara Soffritti ◽  
Annalisa Fortini ◽  
Ramona Sola ◽  
Elettra Fabbri ◽  
Mattia Merlin ◽  
...  

Towards the end of the last century, vacuum heat treatment of high speed steels was increasingly used in the fabrication of precision cutting tools. This study investigates the influence of vacuum heat treatments at different pressures of quenching gas on the microstructure and mechanical properties of taps made of M35 high speed steel. Taps were characterized by optical microscopy, scanning electron microscopy with energy dispersive spectroscopy, X-ray diffraction, apparent grain size and Vickers hardness measurements, and scratch tests. Failure analysis after tapping tests was also performed to determine the main fracture mechanisms. For all taps, the results showed that microstructures and the values of characteristics of secondary carbides, retained austenite, apparent grain size and Vickers hardness were comparable to previously reported ones for vacuum heat treated high speed steels. For taps vacuum heat treated at six bar, the highest plane strain fracture toughness was due to a higher content of finer small secondary carbides. In contrast, the lowest plane strain fracture toughness of taps vacuum heat treated at eight bar may be due to an excessive amount of finer small secondary carbides, which may provide a preferential path for crack propagation. Finally, the predominant fracture mechanism of taps was quasi-cleavage.


2011 ◽  
Vol 194-196 ◽  
pp. 1464-1469
Author(s):  
Bin Li ◽  
Yi Feng ◽  
Hui Qiang Liu ◽  
Yan Fang Zhu ◽  
Dong Bo Yu ◽  
...  

Different grain size of starting powder was choosed and different sintering additives were used to fabricate Si3N4 ceramics by pressureless sintering. Samples’ relative density and mechanical properties including Vickers hardness, bending strength and fracture toughness were tested. Then XRD, SEM and EDS were carried out to identify phase and observe microstructure and fracture morphology. The result shows that high purity α phase Si3N4 powder of 5 μm is suitable for sintering and combination of 5 wt.% MgO +5 wt.% Y2O3 is most effective within six kinds of sintering aids.


2011 ◽  
Vol 197-198 ◽  
pp. 655-661
Author(s):  
Ze Bin Yang ◽  
Ding Yi Zhu ◽  
Wei Fa Yi ◽  
Shu Mei Lin ◽  
Cheng Mei Du

We investigate the influence of grain size on mechanical properties in a Fe-9Ni-12Mn-2.5Si-1.0C TWIP steel by unidirectional tensile. Meanwhile the microstructures of the TWIP steel were observed and analyzed by optical microscope (OM) and transmission electron microscope (TEM). The experimental results show that the TWIP steel’s yield strength and tensile strength decrease with the increasing of grain size, whereas the plasticity increases with it. When the average grain size reaches to 27μm, the tensile strength is 1080MPa, the elongation percentage is 77%, and the strength-plasticity product achieves the 83160MPa•%. Steel’s strain hardening rate can be changed from three-stage to four-stage with the increasing of grain sizes, the areas of strain hardening by twin deformation mechanism are expanded. Through the microstructure observation we found that, coarse-grained TWIP steel conducts to twinning formation, the high density twins can increase the alloy’s ductility by splitting the grain.


2010 ◽  
Vol 434-435 ◽  
pp. 173-177 ◽  
Author(s):  
Bao Xia Ma ◽  
Wen Bo Han ◽  
Xing Hong Zhang

Ternary ZrC-SiC-ZrB2 ceramic composites were prepared by hot pressing at 1900 °C for 60 min under a pressure of 30 MPa in argon. The influence of ZrB2 content on the microstructure and mechanical properties of ZrC-SiC-ZrB2 composites was investigated. Examination of SEM showed that the microstructure of the composites consisted of the equiaxed ZrB2, ZrC and SiC grains, and there was a slight tendency of reduction for grain size in ZrC with increasing ZrB2 content. The hardness increased considerably from 23.3 GPa for the ZS material to 26.4 GPa for the ZS20B material. Flexural strength was a strong function of ZrB2 content, increasing from 407 MPa without ZrB2 addition to 627 MPa when the ZrB2 content was 20vol.%. However, the addition of ZrB2 has little influence on the fracture toughness, ranging between 5.5 and 5.7 MPam1/2.


2007 ◽  
Vol 561-565 ◽  
pp. 869-872 ◽  
Author(s):  
Małgorzata Lewandowska ◽  
Kinga Wawer

Hydrostatic extrusion (HE) as a method of metals forming is known for about 100 years. Recently, it has been utilized as an efficient way of grain size refinement down to nanometer scale. In the case of engineering metals, HE processing alters not only grain size but also second phase particles such as intermetallic inclusions and precipitates. During HE processing, these particles significantly change their size, shape and spatial distribution. These changes are accompanied by improvement in properties of processed metals such as fatigue and fracture toughness. In the present work, changes of second phase particles induced by HE are described in a quantitative way for aluminium alloys. Their impact on mechanical properties is also discussed.


2010 ◽  
Vol 62 ◽  
pp. 197-202
Author(s):  
Hirota Ken ◽  
Takaoka Katsuya ◽  
Murase Yasushi ◽  
Kato Masaki

Synthesis of dense materials with the compositions of Al2O3/Mo2N=100/0 ~ 40/60 vol% has been attempted directly from Al2O3/Mo mixed raw powder compacts using capsule-free N2 hot isostatic pressing (HIP). During HIPing [1500°C/(16~20)MPa]/1h], solid/gas reaction between Mo and N2 was introduced to form Mo2N. Most sintered composites consisting of only Al2O3 and Mo2N phases reached a higher relative density than 98.0% with closed pores nevertheless capsule-free HIPing. Distribution of Mo2N particles just formed suppressed the grain growth of Al2O3 during sintering. Mechanical properties, such as bending strength (Σb), Vickers hardness (HV), fracture toughness (K1C), and other properties have been evaluated as a function of their compositions. The best mechanical values of Σb (c.a. 573 MPa), HV (c.a. 20.3 GPa) and K1C (c.a. 5.00 MPa・m1/2) were attained at the composition of Al2O3/Mo2N=90/10 vol%, due to a high density (98.6%) and small grain size of Al2O3 matrix (Gs c.a. 4.70 μm). Further addition of Mo2N reduced the sinterability of matrix grains, resulting in low densities of around 90% at the 40/60 vol% composition.


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