scholarly journals Corrosion Resistant ZrO2 Sol-Gel Coating on Stainless Steel

1992 ◽  
Vol 271 ◽  
Author(s):  
M. Atik ◽  
M. A. Aegerter

ABSTRACTCorrosion resistant Sol-Gel ZrO2, coatings deposited by dip coating technique on 316 L stainless steel sheets have been fabricated utilizing sonocatalysed precursors sols prepared from zirconium alkoxide Zr(OC3H7)4, isopropanol, glacial acetic acid and water. Their composition varied between 0,025 to 0,9 mol/1 ZrO2. The coatings have been characterized by X-ray diffraction, IR optical reflection, ellipsometry and scanning electron microscopy. When densified under a slow heat treatment thin coatings exhibit outstanding corrosion resistance as no weight change has been observed after 24 h chemical attack in H2SO4 aqueous solution at 81°C and 10 h oxidation treatment in air at 800°C. Thick films as well as films densified under rapid heat treatments tend to crack and are less corrosion resistant.

2005 ◽  
Vol 486-487 ◽  
pp. 5-8 ◽  
Author(s):  
Dae Yong Shin ◽  
Kyung Nam Kim ◽  
Sang Mok Han

Sol-gel coatings of TiO2 have been prepared from TiO2 sol and deposited by a dip-coating technique on 316L stainless steel sheets to study their electrochemical behavior in corrosive solutions. The influence of the coatings on the chemical corrosion of the substrate was evaluated by potentiodynamic polarization curves in different aqueous NaCl solution at 25°C. Comparative tests were performed on uncoated one. The thickness of the TiO2 coatings varied from 0.5~0.8 µm. The values of the electrochemical parameters allow for an explanation of the role of the TiO2 films in the increased resistance of stainless steel against corrosion in moderately aggressive environments.


2019 ◽  
Vol 25 (4) ◽  
pp. 365-368
Author(s):  
Pranas USINSKAS ◽  
Živilė STANKEVIČIŪTĖ ◽  
Gediminas NIAURA ◽  
Justinas ČEPONKUS ◽  
Aivaras KAREIVA

In this study we demonstrate, that sol–gel route is suitable to quicker obtain calcium hydroxyapatite (Ca10(PO4)6(OH)2, CHAp) coatings on crystalline Si substrate by modified dip-coating technique. The substrate was dip-coated by precursor and dried for 10 minutes at 200 °C with following cooling using the heating block for 110 min and annealing at 650 °C. Ethylendiamintetraacetic acid and 1,2-ethandiol, and triethanolamine and polyvinyl alcohol were used as complexing agents and as gel network forming agents, respectively. The obtained coatings were characterized by X-ray diffraction (XRD) analysis, scanning electron microscopy (SEM), FTIR spectroscopy and contact angle measurements (CAM).


2011 ◽  
Vol 356-360 ◽  
pp. 331-334
Author(s):  
Chen Tao Hou ◽  
Xia He ◽  
Ying Wang ◽  
Wen Jie Nie

In the paper, tetranbutyl titanate was loaded on granular active carbon using sol-gel dip-coating technique to form anatase nano-TiO2 photocatalyst with an average diameter of 16nm doped with N, Fe, Zn ions. The morphology and crystal structure were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR) and UV–Vis spectrophotometer, respectively. The results show that the prepared photocatalyst demonstrates outstanding photodegradation efficiency and light response zone has transferred from ultraviolet light zone to UV-visible zone. Moreover, considering methylene blue (MB) as target degradation pollutant, under visible light irradiation, the photodegradation rate reached beyond 100% after 1h.


2013 ◽  
Vol 704 ◽  
pp. 275-280
Author(s):  
Janina Setina ◽  
Alona Gabrene ◽  
Inna Juhnevica ◽  
Gundars Mezinskis

The paper describes two methods of syntheses of iron oxides, microstructure and morphology of magnetite nanoparticles. Nanocomposite thin films of SiO2/Fe3O4 have been prepared with sol-gel dip coating technique: dip-coating from SiO2/Fe3O4 sol and encapsulation magnetite between two SiO2 layers. Structural and morphological characteristics of iron oxides particles and prepared film were analyzed by X-Ray Diffraction, SEM, FTIR, DTA, AFM. AFM topography of surface and measurements of roughness has shown that using iron oxide encapsulation between two SiO2 layers to provide the even distribution of iron oxide, results as high quality films with low Rq values 1.5 2.7 nm.


2007 ◽  
Vol 14 (02) ◽  
pp. 219-224 ◽  
Author(s):  
F. E. GHODSI ◽  
S. A. KHAYATIYAN

The NiO thin films were prepared from NiCl 2 · 6 H 2 O precursor by using sol–gel route. The films were deposited on a glass substrate using dip-coating technique. The optical and structural properties of the NiO thin films were investigated with respect to dipping rate, number of layers, and annealing temperature. The microstructure of NiO thin films and powder were examined by X-ray diffraction (XRD). Various diffraction peaks of NiO powder were observed in the XRD pattern. The morphology of the films was studied by using scanning electron microscopy (SEM). The optical characteristics of the samples were determined by using UV–visible spectrophotometer. The results show that the NiO thin films are transparent in the visible range. Optical constants (refractive index, extinction coefficient…) were changed by varying dipping rate, number of layers, and annealing temperature.


2015 ◽  
Vol 1109 ◽  
pp. 181-185 ◽  
Author(s):  
Mohd Firdaus Malek ◽  
Mohamad Hafiz Mamat ◽  
M.Z. Musa ◽  
M. Rusop

Multilayered thin films of aluminum-doped ZnO (Al:ZnO) have been deposited by the sol-gel dip coating technique. Experimental results indicated that the thermal annealing temperature affected the crystallinity of the Al:ZnO films. X-ray diffraction (XRD) analysis showed that thin films were preferentially orientated along the c-axis plane. The preferred orientation along (0 0 2) plane becomes more pronounced as the thermal annealing being increased. The film thickness ranges between 180 and 690 nm. In our experiments, the most optimum condition of Al:ZnO annealing temperature was both 500 oC.


Materials ◽  
2020 ◽  
Vol 13 (19) ◽  
pp. 4426
Author(s):  
Emile Salomon Massima Mouele ◽  
Mihaela Dinu ◽  
Anca Constantina Parau ◽  
Alina Vladescu ◽  
Myo Tay Zar Myint ◽  
...  

The development of durable photocatalytic supports resistant in harsh environment has become challenging in advanced oxidation processes (AOPs) focusing on water and wastewater remediation. In this study, stainless steel (SS), SS/Ti (N,O) and SS/Cr-N/Cr (N,O) anticorrosion layers on SS meshes were dip-coated with sol gel synthesised C-N-TiO2 photo catalysts pyrolysed at 350 °C for 105 min, using a heating rate of 50 °C/min under N2 gas. The supported C-N-TiO2 films were characterised by scanning electron microscopy (SEM) coupled with energy dispersive spectroscopy (EDS), X-ray diffraction (XRD) and Raman spectroscopy. The results showed that C-N-TiO2 was successfully deposited on anticorrosion coated SS supports and had different morphologies. The amorphous C and TiO2 were predominant in C-N-TiO2 over anatase and rutile phases on the surface of SS and anticorrosion supports. The C-N-TiO2 coated films showed enhanced photocatalytic activity for the decolouration of O.II dye under both solar and UV radiations. The fabricated C-N-TiO2 films showed significant antibacterial activities in the dark as well as in visible light. Herein, we demonstrate that SS/Ti(N,O) and SS/Cr-N/Cr(N,O) anticorrosion coatings are adequate photocatalytic and corrosion resistant supports. The C-N-TiO2 photo catalytic coatings can be used for water and wastewater decontamination of pollutants and microbes.


2005 ◽  
Vol 12 (05n06) ◽  
pp. 793-797 ◽  
Author(s):  
F. E. GHODSI ◽  
M. MAFAKHERI ◽  
A. NOVINROOZ

Thin films of Al 2 O 3 were prepared by the sol–gel process. Dip-coating technique was used for deposition of the Al 2 O 3 thin films onto glass substrates. Optical and structural properties of the films were investigated with respect to the annealing temperature (100–500°C). The structure of these films was determined by X-ray diffraction (XRD). Scanning electron microscopy (SEM) was performed for the analysis of surface morphology. For determination of the optical constants of Al 2 O 3 thin films, UV-Visible spectrophotometry measurements were carried out. Annealing temperature affects the structural and optical properties of the Al 2 O 3 thin films. The refractive index and extinction coefficient of the films at 550 nm wavelength increase from 1.56 to 1.66, and from 3.41 × 10-5 to 5.54 × 10-5, respectively while optical band gap and thickness of the films decrease from 4.15 eV to 4.11 eV, and 360 nm to 260 nm, respectively, by increasing annealing temperature from 100°C to 500°C.


2017 ◽  
Vol 728 ◽  
pp. 166-171
Author(s):  
Thamrongsin Siripongsakul ◽  
Thublaor Tummaporn ◽  
Vatit Prajakesakul ◽  
Sorana Kachaban ◽  
Somrerk Chandra-ambhorn

A ferritic stainless steel has been intensively studied for its potential in application as an interconnect for a solid oxide fuel cell (SOFC). However, at such a high operating temperature chromia in the gaseous phase can contaminate the cathode of the SOFC, and consequently the performance of the device degrades rapidly. To overcome this problem, two kind of ceramics, (La,Sr)CrO3 perovskite and Mn-Co oxide spinel were prepared as coatings on the stainless steel AISI 430 to investigate on chromia evaporation at 800°C. In this present work, the (La,Sr)CrO3 and Co-Mn layers were formed by a sol-gel dip coating and an electrodeposition technique, respectively. The coatings were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), rates of oxidation and rates of chromia evaporation. The coated specimens exhibited the protective behavior with a lower rate of oxidation, as well as a lower rate of chromium evaporation than the uncoated specimen both in the atmosphere of dry and humidified oxygen. But the reduction of the chromia evaporation rates of (La,Sr)CrO3 coatings was insignificant due to the presence of Cr2O3 phase in the coatings.


1994 ◽  
Vol 346 ◽  
Author(s):  
Jean-Francois Quinson ◽  
Chantal Chino ◽  
Anne-Marie De Becdelievre ◽  
Christian Guizard

ABSTRACTZrO2 coatings were obtained by the the alkoxide route and deposited onto stainless steel using the dip coating technique. The starting solutions were prepared by mixing zirconium tetrabutoxide, isopropanol, acetylacetone. The water content for the hydrolitic reaction arose from the atmosphere moisture.Useful information for the structural organization of the zirconia/steel interphase is given by XPS analysis.It is found that during firing treatment, the main components (Fe, Cr, Ni) of the stainless steel diffuse into the ceramic coating. XPS data allow to describe the chemical composition variation from the bulk substrate to the outer coating surface.


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