Single Step Low Temperature In-Situ Substrate Cleaning for Silicon Processing

1992 ◽  
Vol 259 ◽  
Author(s):  
Juergen Ramm ◽  
Eugen Beck ◽  
Franz-Peter Steiner ◽  
Ralph E. Pixley ◽  
Ignaz Eisele

ABSTRACTSilicon wafers as obtained from the manufacturer are immersed in a large area argon/hydrogen plasma for surface cleaning. The plasma discharge is maintained between a heated cathode and the grounded process chamber at discharge voltages of about 30 V for which discharge currents up to 100 A can be chosen. In this regime, neither the chamber walls nor the substrates are sputtered. Chemical reactions at the wafer surface are assumed to be mainly stimulated by low energy electron bombardment. The etch rates for diamond-like carbon (DLC) on silicon wafers were determined for selected discharge parameters and compared with the previously obtained results for SiO2. It was found that 5 minutes in-situ cleaning prepares the silicon wafers for homoepitaxy at 500 °C and higher substrate temperatures, whereas a short anneal at 500 °C was necessary to obtain low temperature homoepitaxy at 300 °C on (100) and 400 °C on (111) silicon. This seems to be due to hydrogen passivation of silicon during the cleaning procedure.

1991 ◽  
Vol 220 ◽  
Author(s):  
Juergen Ramm ◽  
Eugen Beck ◽  
Albert Zueger

ABSTRACTA basic process sequence for low temperature in-situ processing of metal-insulator-semiconductor (MIS) structures in an ultra-high vacuum (UHV) multichamber system is presented. It includes conditioning of the process chamber by plasma heating, in-situ cleaning of silicon wafers, and conventional silicon molecular beam epitaxy (Si-MBE). The in-situ cleaning is achieved by an argon/hydrogen plasma treatment of the wafer surface at temperatures well below 400° C. The native oxide as well as carbon compounds are removed from the silicon surface. Etch rates for SiO2 are determined for various plasma parameters. Without additional cleaning procedures, silicon films are deposited in another process step using a quadrupole mass spectrometer controlled electron beam evaporator. Epitaxial films are obtained for substrate temperatures as low as 500°C on (100) and 600°C on (111) silicon for deposition rates of 0.05 nm/s.


1992 ◽  
Vol 259 ◽  
Author(s):  
S. Banerjee ◽  
A. Tasch ◽  
T. Hsu ◽  
R. Qian ◽  
D. Kinosky ◽  
...  

ABSTRACTRemote Plasma-enhanced Chemical Vapor Deposition (RPCVD), which involves nonthermal, remote plasma excitation of precursors, has been demonstrated to be a novel and attractive technique for low temperature (150-450C) Si and Sil-xGex epitaxy for applications in Si ULSI and novel Si heterostructure devices which require compact doping profiles and/or heterointerfaces. An in situ low temperature remote hydrogen plasma clean in the Ultra-High Vacuum (UHV) deposition chamber in order to achieve a chemically passive, hydrogenated Si surface with minimal O, C and N contamination, is a critical component of the process. The ex situ wet chemical cleaning consists of ultrasonic degreasing and a modified RCA clean, followed by a final dilute HF dip. The in situ clean is achieved by remote plasma excited H, where H introduced through the plasma column is r-f excited such that the plasma glow does not engulf the wafer. In situ AES analysis shows that the remote H plasma clean results in very substantial reduction of the C, O and N contamination on the Si surface. We believe that the H plasma produces atomic H which, in turn, produces a reducing environment and has a slight etching effect on Si and SiO2 by converting them to volatile byproducts. TEM analysis of the wafers subjected to this clean indicate that defect-free surfaces with dislocation loop densities below TEM detection limits of 105 /cm2 are achievable. Corroborating evidence of achieving an atomically clean, smooth Si surface by remote H plasma clean as obtained from in situ RHEED analysis will also be presented. After in situ H cleaning at low pressures (45 mTorr), typically for 30 min. at a substrate temperature of 310 C, we observe both stronger integral order streaks compared to the as-loaded sample and the appearance of less intense half-order lines indicative of a (2 × 1) reconstruction pattern, indicating a monohydride termination. A (3 × 1) reconstruction pattern is observed upon H plasma clean at lower temperatures (250 C), which can be attributed to an alternating monohydride and dihydride termination. Results of air exposure of hydrogenated Si surfaces by AES analysis indicate that the (3 × l) termination is chemically more inert towards readsorption of C and 0. Successful Si homoepitaxy and Si/Sil-xGex heteroepitaxy under a variety of surface cleaning conditions prove that by a combination of these cleaning techniques, and by exploiting the inertness of the H-passivated Si surface, very low defect density films with 0 and C levels as low as 1X1018 cm−3 and 5×1017 cm−3, respectively, can be achieved.


2012 ◽  
Vol 195 ◽  
pp. 321-323 ◽  
Author(s):  
Stefano Nicola Granata ◽  
Twan Bearda ◽  
Frederic Dross ◽  
Ivan Gordon ◽  
Jef Poortmans ◽  
...  

In future, thin wafers (< 100µm) will be employed in silicon heterojunction solar cell to decrease modules cost-per-Watt-Peak. However, in order to maintain excellent cell efficiency a higher device surface/volume ratio will demand stricter requirements on surface passivation. In this frame, the status of the crystalline surface (c-Si) prior to amorphous silicon (a-Si:H(i)) plasma deposition (PECVD) plays an important role: the c-Si chemical termination influences the quality of the interface layer a-Si:H(i)/c-Si, and affect the open circuit voltage (Voc). Previous studies have shown that smooth and fully hydrogenated c-Si surface [ lead to best quality heterojunction. These surfaces can be obtained by different wet cleaning procedures, usually terminated by an immersion in diluted HF. However, after this step, the wafer surface is highly reactive and can re-oxidize rapidly: contaminants presents in air can be adsorbed and affect wafer passivation [. For this reason, in-situ Hydrogen (H2) plasma cleaning prior to a-Si:H(i) deposition might be an interesting option to decrease the amount of contaminant on the surface. However, the experimental window is extremely narrow, since phenomena like epitaxial growth and ion-bombardment damage can easily occur [[ and worsen the surface passivation operated by a-Si:H(i) layers. In this contribution, we present an in-situ H2 plasma clean and show a decrease of Oxygen and Carbon on wafer surface after a short time (<10 sec), without detrimental effects on the subsequent passivation.


2005 ◽  
Vol 475-479 ◽  
pp. 4067-4070
Author(s):  
Hyoun Woo Kim

We have demonstrated the preparation of the almost defect-free homoepitaxial layer and the defective layer, respectively, with and without applying the in-situ cleaning of the silicon substrate surface using electron cyclotron resonance hydrogen plasma. Secondary ion mass spectroscopy indicated that the interfacial oxygen and carbon concentrations, respectively, decreased and increased with the in-situ cleaning. We have investigated the effect of process parameters such as microwave power, d.c bias, and cleaning time, on the epitaxial growth, by evaluating the cross-sectional transmission electron microscopy images of the subsequently deposited Si homoepitaxial film.


1994 ◽  
Vol 342 ◽  
Author(s):  
Olivier Dulac ◽  
Yves I. Nissim

ABSTRACTPassivation of III-V semiconductor surfaces and especially the GaAs surface has been studied for over two decades without significant breakthrough. However, III-V device performances are still often limited by surface properties. In particular field effect behaviour in GaAs has been impossible to obtain due to the Fermi level pinning at the surface of this material. This paper presents an integrated sequence of low thermal budget processes to provide contamination control at the GaAs surface leading to very promising field effect on GaAs.In-situ surface cleaning using a Distributed Electron Cyclotron Resonance Microwave plasma (DECR MMP) has been integrated with a thin dielectric film deposition facility using light assisted CVD technics. Photoluminescence results carried out on GaAs surfaces have demonstrated that exposure to a hydrogen plasma induces lower recombination rates on these surfaces. Bulk diffusion of hydrogen during this process can be controlled and eliminated using an integrated Rapid Thermal Annealing (RTA). Finally, in-situ encapsulation by a dielectric allows one to stabilize the electronic properties of the surface for passivation applications. A silicon nitride film deposited by a direct UV photolysis deposition process has been developed for this study and is presented here.


2002 ◽  
Vol 16 (06n07) ◽  
pp. 853-859 ◽  
Author(s):  
P. H. LIN ◽  
C. R. LIN ◽  
K. H. CHEN ◽  
L. C. CHEN

We have synthesized well-aligned, uniform carbon nanotubes (CNTs) in large area at low temperature of 500°C using microwave plasma- enhanced chemical vapor deposition on silicon and Corning glass 7059. This is a two-step process in that ion beam sputtering deposition was used to deposit iron catalyst thin films and followed by hydrogen plasma pretreatment to form nano-size Fe particles before the CNTs growth at the second step. The thickness of Fe catalyst thin film was found to be the most important factor in the low temperature CNTs growth process. Systematic control of the length, diameter, and alignment of the CNTs has been achieved by changing the deposition parameters such us microwave power, pressure, temperature and the thickness of Fe catalyst. High resolution SEM and TEM were used to characterize the morphology and structure of the nanotubes. Field emission measurement showed a low turn on field (6.2 V/m) and high emission current density (0.1 mA/cm2 at 9 V/m) for the films grown at low temperature of 500°C.


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