Low Temperature In-Situ Processing for Si-MBE

1991 ◽  
Vol 220 ◽  
Author(s):  
Juergen Ramm ◽  
Eugen Beck ◽  
Albert Zueger

ABSTRACTA basic process sequence for low temperature in-situ processing of metal-insulator-semiconductor (MIS) structures in an ultra-high vacuum (UHV) multichamber system is presented. It includes conditioning of the process chamber by plasma heating, in-situ cleaning of silicon wafers, and conventional silicon molecular beam epitaxy (Si-MBE). The in-situ cleaning is achieved by an argon/hydrogen plasma treatment of the wafer surface at temperatures well below 400° C. The native oxide as well as carbon compounds are removed from the silicon surface. Etch rates for SiO2 are determined for various plasma parameters. Without additional cleaning procedures, silicon films are deposited in another process step using a quadrupole mass spectrometer controlled electron beam evaporator. Epitaxial films are obtained for substrate temperatures as low as 500°C on (100) and 600°C on (111) silicon for deposition rates of 0.05 nm/s.

1992 ◽  
Vol 259 ◽  
Author(s):  
S. Banerjee ◽  
A. Tasch ◽  
T. Hsu ◽  
R. Qian ◽  
D. Kinosky ◽  
...  

ABSTRACTRemote Plasma-enhanced Chemical Vapor Deposition (RPCVD), which involves nonthermal, remote plasma excitation of precursors, has been demonstrated to be a novel and attractive technique for low temperature (150-450C) Si and Sil-xGex epitaxy for applications in Si ULSI and novel Si heterostructure devices which require compact doping profiles and/or heterointerfaces. An in situ low temperature remote hydrogen plasma clean in the Ultra-High Vacuum (UHV) deposition chamber in order to achieve a chemically passive, hydrogenated Si surface with minimal O, C and N contamination, is a critical component of the process. The ex situ wet chemical cleaning consists of ultrasonic degreasing and a modified RCA clean, followed by a final dilute HF dip. The in situ clean is achieved by remote plasma excited H, where H introduced through the plasma column is r-f excited such that the plasma glow does not engulf the wafer. In situ AES analysis shows that the remote H plasma clean results in very substantial reduction of the C, O and N contamination on the Si surface. We believe that the H plasma produces atomic H which, in turn, produces a reducing environment and has a slight etching effect on Si and SiO2 by converting them to volatile byproducts. TEM analysis of the wafers subjected to this clean indicate that defect-free surfaces with dislocation loop densities below TEM detection limits of 105 /cm2 are achievable. Corroborating evidence of achieving an atomically clean, smooth Si surface by remote H plasma clean as obtained from in situ RHEED analysis will also be presented. After in situ H cleaning at low pressures (45 mTorr), typically for 30 min. at a substrate temperature of 310 C, we observe both stronger integral order streaks compared to the as-loaded sample and the appearance of less intense half-order lines indicative of a (2 × 1) reconstruction pattern, indicating a monohydride termination. A (3 × 1) reconstruction pattern is observed upon H plasma clean at lower temperatures (250 C), which can be attributed to an alternating monohydride and dihydride termination. Results of air exposure of hydrogenated Si surfaces by AES analysis indicate that the (3 × l) termination is chemically more inert towards readsorption of C and 0. Successful Si homoepitaxy and Si/Sil-xGex heteroepitaxy under a variety of surface cleaning conditions prove that by a combination of these cleaning techniques, and by exploiting the inertness of the H-passivated Si surface, very low defect density films with 0 and C levels as low as 1X1018 cm−3 and 5×1017 cm−3, respectively, can be achieved.


1997 ◽  
Vol 3 (S2) ◽  
pp. 583-584
Author(s):  
J. C. Yang ◽  
M. Yeadon ◽  
B. Kolasa ◽  
J. M. Gibson

We studied the beginning oxidation stage of a model metal system by in-situ transmission electron microscopy (TEM) in order to gain insights into the initial kinetics of oxidation. In-situ TEM experiments can distinguish between nucleation and growth since individual oxide islands are imaged. We chose to investigate Cu, since it is a simple face-centered cubic metal. Also, Cu is a highly promising metal interconnect material because of its low resistivity and good electromigration properties as compared to Al.Single crystal -1000Å 99.999% purity copper films were grown on irradiated NaCl in an UHV e-beam evaporator system. The free-standing copper film was placed on a specially designed holder, which permits resistive heating of the sample. The microscope used for this experiment is a modified ultra-high vacuum, with base pressure of 10−9 torr, JEOL200CX, operated at l00kV. To remove the native oxide formed during exposure in air, the Cu film was annealed at ∼350°C


2000 ◽  
Vol 6 (S2) ◽  
pp. 1074-1075
Author(s):  
M.J Cox ◽  
M.J. Kim ◽  
Hong Xu ◽  
R.W. Carpenter

The two most important characteristics of any surface considered for wafer bonding are cleanliness, surface smoothness and macroscopic flatness. Silicon wafers in the as-received condition have a native oxide on the surface several nanometers thick [1], Figure la shows that they also have a layer of hydrocarbons. While they are not clean, they are smooth. Our wafers were plasma or ion cleaned, chemically treated, and ultra high vacuum (UHV) thermal desorption annealed in different combinations to find the best method for providing smooth, contamination free substrates that will produce an atomically flat, chemically clean Si/Si bonded interface.The first approach was a single step process to remove the contaminants and then bond the clean wafers. Cleaning was accomplished by ion bombardment of the surface in an UHV chamber with base pressure 1x109 Torr. This ion cleaning chamber is connected between the UHV (2x10-10 ) bonding chamber and UHV (1x10-10) analysis chamber, allowing wafers to be cleaned, analyzed, and bonded without breaking vacuum [2].


1992 ◽  
Vol 259 ◽  
Author(s):  
Juergen Ramm ◽  
Eugen Beck ◽  
Franz-Peter Steiner ◽  
Ralph E. Pixley ◽  
Ignaz Eisele

ABSTRACTSilicon wafers as obtained from the manufacturer are immersed in a large area argon/hydrogen plasma for surface cleaning. The plasma discharge is maintained between a heated cathode and the grounded process chamber at discharge voltages of about 30 V for which discharge currents up to 100 A can be chosen. In this regime, neither the chamber walls nor the substrates are sputtered. Chemical reactions at the wafer surface are assumed to be mainly stimulated by low energy electron bombardment. The etch rates for diamond-like carbon (DLC) on silicon wafers were determined for selected discharge parameters and compared with the previously obtained results for SiO2. It was found that 5 minutes in-situ cleaning prepares the silicon wafers for homoepitaxy at 500 °C and higher substrate temperatures, whereas a short anneal at 500 °C was necessary to obtain low temperature homoepitaxy at 300 °C on (100) and 400 °C on (111) silicon. This seems to be due to hydrogen passivation of silicon during the cleaning procedure.


1991 ◽  
Vol 237 ◽  
Author(s):  
Yung-Jen Lin ◽  
Tri-Rung Yew

ABSTRACTThis paper presents the results of silicon epitaxial growth on silicon windows surrounded with oxide walls by electron-beam evaporation in an ultra-high vacuum system with a load-lock chamber. The wafer surface was in-situ cleaned in the growth chamber to remove native oxide by thermal desorption at about 840 °C and a base pressure of better than 2 × 10-9 Torr. The growth temperature was 200°C or higher. The pre-epitaxial silicon surface structure was inspected by reflection high energy electron diffraction (RHEED). The influence of the thermal desorption on the quality of the epi/substrate interface and epitaxial layers was studied. In addtion, the deposition parameters which control the epitaxial quality were investigated. The epitaxial films were characterized by cross-sectional trasmission electron microscopy (XTEM) and secondary ion mass spectroscopy (SIMS).


1992 ◽  
Vol 222 (1-2) ◽  
pp. 126-131 ◽  
Author(s):  
J. Ramm ◽  
E. Beck ◽  
A. Züger ◽  
A. Dommann ◽  
R.E. Pixley

Author(s):  
L. E. Murr ◽  
G. Wong

Palladium single-crystal films have been prepared by Matthews in ultra-high vacuum by evaporation onto (001) NaCl substrates cleaved in-situ, and maintained at ∼ 350° C. Murr has also produced large-grained and single-crystal Pd films by high-rate evaporation onto (001) NaCl air-cleaved substrates at 350°C. In the present work, very large (∼ 3cm2), continuous single-crystal films of Pd have been prepared by flash evaporation onto air-cleaved (001) NaCl substrates at temperatures at or below 250°C. Evaporation rates estimated to be ≧ 2000 Å/sec, were obtained by effectively short-circuiting 1 mil tungsten evaporation boats in a self-regulating system which maintained an optimum load current of approximately 90 amperes; corresponding to a current density through the boat of ∼ 4 × 104 amperes/cm2.


Author(s):  
J. E. O'Neal ◽  
J. J. Bellina ◽  
B. B. Rath

Thin films of the bcc metals vanadium, niobium and tantalum were epitaxially grown on (0001) and sapphire substrates. Prior to deposition, the mechanical polishing damage on the substrates was removed by an in-situ etch. The metal films were deposited by electron-beam evaporation in ultra-high vacuum. The substrates were heated by thermal contact with an electron-bombarded backing plate. The deposition parameters are summarized in Table 1.The films were replicated and examined by electron microscopy and their crystallographic orientation and texture were determined by reflection electron diffraction. Verneuil-grown and Czochralskigrown sapphire substrates of both orientations were employed for each evaporation. The orientation of the metal deposit was not affected by either increasing the density of sub-grain boundaries by about a factor of ten or decreasing the deposition rate by a factor of two. The results on growth epitaxy are summarized in Tables 2 and 3.


Author(s):  
D. Loretto ◽  
J. M. Gibson ◽  
S. M. Yalisove ◽  
R. T. Tung

The cobalt disilicide/silicon system has potential applications as a metal-base and as a permeable-base transistor. Although thin, low defect density, films of CoSi2 on Si(111) have been successfully grown, there are reasons to believe that Si(100)/CoSi2 may be better suited to the transmission of electrons at the silicon/silicide interface than Si(111)/CoSi2. A TEM study of the formation of CoSi2 on Si(100) is therefore being conducted. We have previously reported TEM observations on Si(111)/CoSi2 grown both in situ, in an ultra high vacuum (UHV) TEM and ex situ, in a conventional Molecular Beam Epitaxy system.The procedures used for the MBE growth have been described elsewhere. In situ experiments were performed in a JEOL 200CX electron microscope, extensively modified to give a vacuum of better than 10-9 T in the specimen region and the capacity to do in situ sample heating and deposition. Cobalt was deposited onto clean Si(100) samples by thermal evaporation from cobalt-coated Ta filaments.


Sign in / Sign up

Export Citation Format

Share Document