Formation of in-situ reinforced microstructure in α–sialon ceramics I: Stoichiometric oxygen-rich compositions

2002 ◽  
Vol 17 (2) ◽  
pp. 336-342 ◽  
Author(s):  
Zhijian Shen ◽  
Hong Peng ◽  
Mats Nygren
Keyword(s):  
Hot Pressing ◽  
Single Phase ◽  
Transient Liquid Phase ◽  
Precursor Powder ◽  
Temperature Dependent ◽  
Consolidation Process ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Equiaxed Grains

The abnormal grain growth in α–sialon ceramics was investigated. The preparations had stoichiometric compositions on the oxygen-rich phase boundary, and they were stabilized by Y, Nd, Sm, Dy, and Yb, respectively. Specimens were prepared from α–Si3N4 as precursor powder by applying conventional hot pressing and a novel rapid consolidation process, namely spark plasma sintering (SPS). Single-phase α–sialon ceramics with in situ reinforced bimodal microstructure, i.e., large elongated grains embedded in a matrix consisting of small equiaxed grains, were obtained above 1750 °C in all systems compacted by SPS and above 1800 °C in systems stabilized by Nd and Sm but not Dy, Y, or Yb by a two-step hot-pressing procedure. It was observed that the formation of abnormally grown α–sialon grains was strongly temperature-dependent, indicating that it was encouraged by the formation of a transient liquid phase that stimulated the dissolution of any remaining nitride precursors and early formed small α–sialon grains and sequentially facilitated supersaturation by the α–sialon constituents. The presence of elongated grains improves fracture resistance in the obtained materials.

scholarly journals Structural transformations of a gas-atomized Al62.5Cu25Fe12.5 alloy during detonation spraying, spark plasma sintering and hot pressing

2021 ◽  
Vol 53 (3) ◽  
pp. 379-386
Author(s):  
Igor Batraev ◽  
Witor Wolf ◽  
Boris Bokhonov ◽  
Arina Ukhina ◽  
Ivanna Kuchumova ◽  
...  
Keyword(s):  
Spark Plasma Sintering ◽  
Hot Pressing ◽  
Single Phase ◽  
Complex Structure ◽  
Icosahedral Phase ◽  
Structural Transformations ◽  
Detonation Spraying ◽  
Complete Melting ◽  
Plasma Sintering ◽  
Spark Plasma

In this work, we traced structural transformations of an Al62.5Cu25Fe12.5 alloy, in which a quasicrystalline icosahedral phase (i-phase) can be formed, upon spraying onto a substrate and consolidation from the powder into the bulk state. The Al62.5Cu25Fe12.5 powder was obtained by gas atomization and consisted of i-phase and ?-phase AlCu(Fe). The powder was detonation sprayed (DS) and consolidated by spark plasma sintering (SPS)/hot pressing (HP). During DS, the particles experienced partial or complete melting and rapid solidification, which resulted in the formation of coatings of a complex structure. The composite regions containing i-phase were inherited from the powder alloy. The fraction of the material that experienced melting solidified as ?-phase AlFe(Cu) in the coating. It was suggested that the difficulty of obtaining i-phase upon post-spray annealing is related to aluminum depletion of the alloy during DS. During SPS and HP, the elemental composition of the alloy was preserved, while the exposure to an elevated temperature led to phase homogenization. SPS and HP conducted at 700?C resulted in full densification and the formation of a single-phase quasicrystalline alloy. The sintered single-phase alloy showed a higher microhardness in comparison with the DS coatings.

scholarly journals Fabrication and Characterization of Quinary High Entropy-Ultra-High Temperature Diborides

Ceramics ◽  
2021 ◽  
Vol 4 (2) ◽  
pp. 108-120
Author(s):  
Simone Barbarossa ◽  
Roberto Orrù ◽  
Valeria Cannillo ◽  
Antonio Iacomini ◽  
Sebastiano Garroni ◽  
...  
Keyword(s):  
High Temperature ◽  
Single Phase ◽  
Nominal Composition ◽  
High Entropy ◽  
Chemical Complexity ◽  
Alternative Processing ◽  
Plasma Sintering ◽  
High Temperature Synthesis ◽  
Spark Plasma

Due to their inherent chemical complexity and their refractory nature, the obtainment of highly dense and single-phase high entropy (HE) diborides represents a very hard target to achieve. In this framework, homogeneous (Hf0.2Nb0.2Ta0.2Mo0.2Ti0.2)B2, (Hf0.2Zr0.2Ta0.2Mo0.2Ti0.2)B2, and (Hf0.2Zr0.2Nb0.2Mo0.2Ti0.2)B2 ceramics with high relative densities (97.4, 96.5, and 98.2%, respectively) were successfully produced by spark plasma sintering (SPS) using powders prepared by self-propagating high-temperature synthesis (SHS). Although the latter technique did not lead to the complete conversion of initial precursors into the prescribed HE phases, such a goal was fully reached after SPS (1950 °C/20 min/20 MPa). The three HE products showed similar and, in some cases, even better mechanical properties compared to ceramics with the same nominal composition attained using alternative processing methods. Superior Vickers hardness and elastic modulus values were found for the (Hf0.2Nb0.2Ta0.2Mo0.2Ti0.2)B2 and the (Hf0.2Zr0.2Ta0.2Mo0.2Ti0.2)B2 systems, i.e., 28.1 GPa/538.5 GPa and 28.08 GPa/498.1 GPa, respectively, in spite of the correspondingly higher residual porosities (1.2 and 2.2 vol.%, respectively). In contrast, the third ceramic, not containing tantalum, displayed lower values of these two properties (25.1 GPa/404.5 GPa). However, the corresponding fracture toughness (8.84 MPa m1/2) was relatively higher. This fact can be likely ascribed to the smaller residual porosity (0.3 vol.%) of the sintered material.

scholarly journals Microstructure and properties of nano-laminated Y3Si2C2 ceramics fabricated via in situ reaction by spark plasma sintering

2021 ◽  
Vol 10 (3) ◽  
pp. 578-586
Author(s):  
Lin-Kun Shi ◽  
Xiaobing Zhou ◽  
Jian-Qing Dai ◽  
Ke Chen ◽  
Zhengren Huang ◽  
...  
Keyword(s):  
Spark Plasma Sintering ◽  
Atomic Scale ◽  
Max Phase ◽  
X Ray Diffraction ◽  
Selected Area Electron Diffraction ◽  
Plasma Sintering ◽  
Transmission Electron ◽  
Spark Plasma ◽  
Diffraction Patterns

AbstractA nano-laminated Y3Si2C2 ceramic material was successfully synthesized via an in situ reaction between YH2 and SiC using spark plasma sintering technology. A MAX phase-like ternary layered structure of Y3Si2C2 was observed at the atomic-scale by high resolution transmission electron microscopy. The lattice parameters calculated from both X-ray diffraction and selected area electron diffraction patterns are in good agreement with the reported theoretical results. The nano-laminated fracture of kink boundaries, delamination, and slipping were observed at the tip of the Vickers indents. The elastic modulus and Vickers hardness of Y3Si2C2 ceramics (with 5.5 wt% Y2O3) sintered at 1500 °C were 156 and 6.4 GPa, respectively. The corresponding values of thermal and electrical conductivity were 13.7 W·m-1·K-1 and 6.3×105 S·m-1, respectively.

scholarly journals Thermoelectric properties of Cu3SbSe3 with intrinsically ultralow lattice thermal conductivity

2014 ◽  
Vol 2 (38) ◽  
pp. 15829-15835 ◽  
Author(s):  
Kriti Tyagi ◽  
Bhasker Gahtori ◽  
Sivaiah Bathula ◽  
A. K. Srivastava ◽  
A. K. Shukla ◽  
...  
Keyword(s):  
Thermal Conductivity ◽  
Solid State ◽  
Spark Plasma Sintering ◽  
Thermoelectric Properties ◽  
Solid State Reaction ◽  
Electrical Transport ◽  
Single Phase ◽  
Lattice Thermal Conductivity ◽  
Plasma Sintering ◽  
Spark Plasma

Intrinsically ultra-low thermal conductivity and electrical transport in single-phase Cu2SbSe3 synthesized employing a solid state reaction and spark plasma sintering.

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