scholarly journals Influence of high-frequency mechanical vibrations of the item on structure and wear resistance of Kh10R4G2S deposited metal

2016 ◽  
Vol 2016 (10) ◽  
pp. 22-27
Author(s):  
G.V. Pokhmurskaya ◽  
◽  
M.M. Student ◽  
A.A. Vojtovich ◽  
A.Z. Student ◽  
...  
2016 ◽  
Vol 2016 (10) ◽  
pp. 20-25
Author(s):  
G.V. Pokhmurskaya ◽  
◽  
M.M. Student ◽  
A.A. Vojtovich ◽  
A.Z. Student ◽  
...  

2020 ◽  
Vol 4 (141) ◽  
pp. 123-131
Author(s):  
IL’YA ROMANOV ◽  

The development of energy and resource-saving methods and technologies for strengthening and restoring the working bodies of agricultural machinery will increase their abrasive wear resistance and durability by using materials from machine-building waste and reduce the cost by 10-30 percent without reducing operational characteristics. (Research purpose) The research purpose is in increasing the abrasive wear resistance and durability of cultivator legs by surfacing powder materials obtained by electroerosive dispersion from solid alloy waste by high-frequency currents. (Materials and methods) Authors obtained a powder for research on their own experimental installations of the CCP "Nano-Center" of electroerosive dispersion from waste of sintered hard alloys of the T15K6 brand. The microhardness of powders and coatings on microshifts was measured using the PMT-3 device, and the hardness of coatings with the KMT-1 microhardometer was measured using the Rockwell method according to GOST 9013-59. The microwave-40AV installation was used to assess the wear resistance of materials of working bodies of tillage machines. (Results and discussion) In the course of laboratory wear tests the relative wear resistance of samples hardened by high-frequency surfacing currents significantly exceeds the wear resistance of non-hardened samples made OF 65g steel, accepted as the reference standard. (Conclusions) Based on the results of experimental studies, the article proposes a new resource-saving technological process for strengthening the working bodies of agricultural machinery through the use of materials from machine-building waste, which allows increasing the abrasive wear resistance of working bodies by 1.5-2 times due to the use of tungsten-containing materials.


2020 ◽  
Vol 2020 ◽  
pp. 1-18
Author(s):  
Olena V. Berezshnaya ◽  
Valeriy D. Kassov ◽  
Eduard P. Gribkov

The structural factor of samples microplasticity deposited with carbon steel construction tapes in connection with the different sensitivities of the deposited metal to stress concentration was investigated. The most favorable structure of the deposited layer, which is characterized by low sensitivity to stress concentration, is found. The combined technology of parts recovery modes operating in stress factor conditions is given. The covering agent composition, which allows to reduce the energy consumption during heat treatment of the deposited samples after treatment with high-frequency currents, to increase the thermal insulation effect approaching to the furnace treatment conditions, was developed. It was established that retarded cooling in the covering agent of deposited samples after local heating with high-frequency currents provides the increase in the average pressure ferrite during increase in the grain size. It was established that for parts operating under cyclic loading, the structure obtained as a result of combined treatment is the least sensitive to stress concentration.


2017 ◽  
Vol 906 ◽  
pp. 1-7 ◽  
Author(s):  
I.V. Osetkovskiy ◽  
N.A. Kozyrev ◽  
R.E. Kryukov

In the article is shown the comparative analysis between structures of surfaced by the flux coded wire metal systems Fe-C-Si-Mn-Cr-Ni-Mo-V and Fe-C-Si-Mn-Ni-Mo-W-V. These powder wires are supposed to be used in recovering details and equipment components and machines, that works in conditions of intensive abrasive – shock wear. Manufacturing and surfacing of flux cored wires samples were made in laboratory conditions. Defined chemical composition of the surfaced metal. Deposited metal samples hardness and wear resistance were researched. In the course of deposited meta surface metallographic analysis were made following metallographic researches: defined nature and level of nonmetallic oxides impurity, type and morphology of the microstructure, grain size of surfaced samples. Estimation of the chemical composition components influence on the hardness and wear resistance were obtained.


Author(s):  
Seong Jin Kim ◽  
Chen Chen ◽  
George Flowers ◽  
Robert Dean

Some harsh environments contain high frequency, high amplitude mechanical vibrations. Unfortunately some very useful components, such as MEMS gyroscopes, can be very sensitive to these high frequency mechanical vibrations. Passive micromachined silicon lowpass filter structures (spring-mass-damper) have been demonstrated in recent years. However, the performance of these filter structures is typically limited by low damping. This is especially true if operated in low pressure environments, which is often the optimal operating environment for the attached device that requires vibration isolation. An active micromachined vibration isolator can be realized by combining a state sensor, and electrostatic actuator and feedback electronics with the passive isolator. Using this approach, a prototype active micromachined vibration isolator is realized and used to decrease the filter Q from approximately 135 to approximately 60, when evaluated in a low pressure environment. The physical size of these active isolators is suitable for use in or as packaging for sensitive electronic and MEMS devices, such as MEMS vibratory gyros.


2011 ◽  
Vol 239-242 ◽  
pp. 773-776
Author(s):  
Li Yang ◽  
Gang Li

In order to improve the wear resistance of mild steel products, the Fe-based alloy layer was melted on the surface of mild steel by high-frequency induction cladding. Using scanning electron microscopy, energy dispersive spectroscopy and x-ray diffraction observation of microstructure of the alloy coating, wear resistance of the coating was evaluated. The results showed that: between the coating and the substrate is metallurgical bonded; The microstructure of coating layer was compact actinomorphous structure with plentiful nubby and strip eutectics; Actinomorphous structure was mixed structure of martensite and γ alloy solid solution covered with a large number floriform and dendrite eutectic; The coating has high hardness and good wear resistance.


2011 ◽  
Vol 675-677 ◽  
pp. 1299-1302 ◽  
Author(s):  
Xin Wei ◽  
Gui Qin Wang ◽  
Yong Feng Chang ◽  
Chao Liu

In this paper, WC-Ni60 alloy composite coating with different contents of WC particles was prepared on the 45steel substrate by high frequency induction cladding. The Composition and microstructure were characterized by X-ray diffraction (XRD) and electron probe X-ray microanalysis (EPMA), the abradability and hardness were tested by UMT-2 tribometer and HV-50A durometer, respectively. The results showed that the hardness and wear resistance of coating were enhanced with the increasing of WC content. WC-Ni60 coating obtained the best wear resistance with the content of 50% WC. The hardness of the coating got the highest when the content of WC was 60%, but wear resistance decreased. The WC-Ni60 coating was reinforced for various hard phases and the metallurgical bonding layer about 10μm was formed between coating and 45steel substrate.


Author(s):  
A. A. Adzhibekov ◽  
◽  
A. A. Zhukov ◽  
O. A. Alekseev ◽  
◽  
...  

The principle of formation of layered metal-dielectric micro-sized metastructures, which are dielectric layers with deposited metal patterns, is proposed. The principle consists in the production of individual layers by photolithographic methods, followed by their assembly and alignment on a special installation using a source of high-frequency electromagnetic radiation with an antisymmetric field. The criterion for the accuracy of the alignment of layers is the power level of the received high-frequency electromagnetic signal at the output of the receiver, which fixes the field of the radiation source, scattered by the metal alignment marks applied to each matched layer. When applying the proposed principle, it is possible to combine optically opaque metaldielectric layers of metastructures, without the use of pins. A numerical assessment of the quality of layer alignment showed that the error of layer alignment when using a centimeter wavelength range for field sensing is no more than 3–4 µm.


2015 ◽  
Vol 2015 (6) ◽  
pp. 78-82 ◽  
Author(s):  
I.A. Ryabtsev ◽  
◽  
A.I. Panfilov ◽  
A.A. Babinets ◽  
I.I. Ryabtsev ◽  
...  

Author(s):  
D. V. Priyatkin ◽  
A. A. Artem'ev ◽  
P. V. Loyko ◽  
G. N. Sokolov ◽  
V. I. Lysak

Metallographic studies of the microstructure of the experimental type of the deposited alloy of the Fe - C - Cr - Ni - Mn - Mo - Ti - Nb alloying system were performed. The chemical and granulometric composition of the metal-strengthening phases has been determined. The weld metal was tested for resistance to gas-abrasive wear at elevated temperatures. The wear resistance of the deposited metal was diagnosed by sclerometry with obtaining images of tracks from the indenter using atomic force microscopy. The character of microplastic deformation of worn surface layers of the alloy is investigated. The influence of the structural phase composition and hardening phases in the deposited metal on its wear resistance is discussed. Promising ways to further increase the resistance of the experimental alloy to gas-abrasive wear are determined.


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