Effect of Residual Stress on Fatigue Fracture of Case-Hardened Steels—An Analytical Model

2009 ◽  
pp. 224-224-11 ◽  
Author(s):  
C Kim ◽  
DE Diesburg ◽  
GT Eldis
Keyword(s):  
Residual Stress ◽  
Fatigue Fracture ◽  
Analytical Model ◽  
Hardened Steels

Modeling of residual stresses by correlating surface topography in machining of AISI 52100 steel

2021 ◽  
pp. 1-26
Author(s):  
Chao Liu ◽  
Yan He ◽  
Yufeng Li ◽  
Yulin Wang ◽  
Shilong Wang ◽  
...  
Keyword(s):  
Residual Stress ◽  
Residual Stresses ◽  
Cutting Force ◽  
Surface Topography ◽  
Analytical Model ◽  
Analytical Models ◽  
Workpiece Surface ◽  
Dynamic Cutting Force ◽  
Intermittent Cutting ◽  
Effect Of Surface

Abstract The residual stresses could affect the ability of components to bear loading conditions and also the performance. The researchers considered workpiece surface as a plane and ignored the effect of surface topography induced by the intermittent cutting process when modeling residual stresses. The aim of this research develops an analytical model to predict workpiece residual stresses during intermittent machining by correlating the effect of surface topography. The relative motions of tool and workpiece are analyzed for modeling thermal-mechanical and surface topography. The influence of dynamic cutting force and thermal on different positions of surface topography is also considered in analytical model. Then the residual stresses model with the surface topography effect can be developed in intermittent cutting. The analytical models of dynamic cutting force, surface topography and residual stresses are verified by the experiments. The variation trend of evaluated values of the residual stress of workpiece is basically consistent with that of measured values. The compressive residual stress of workpiece surface in highest point of the surface topography are higher than that in the lowest point.

An Analytical Model for the Generation of Residual Stresses in Sprayed Coatings Deposited Progressively onto Planar Substrates

1997 ◽  
Author(s):  
Y.C. Tsui ◽  
T.W. Clyne
Keyword(s):  
Residual Stress ◽  
Analytical Model ◽  
Finite Thickness ◽  
Misfit Strain ◽  
Substrate Thickness ◽  
Layer By Layer ◽  
Spreadsheet Program ◽  
Spray Coatings ◽  
Stress Levels ◽  
Planar Substrates

Abstract An analytical model has been developed to predict the residual stress distributions in thermal spray coatings on substrates of finite thickness. This is based on the concept of a misfit strain, caused by either the quenching of splats or by differential thermal contraction during cooling. During spraying, the coatings are asssumed to deposit on the substrate in a progressive (layer-by-layer) manner. Although the misfit strain ("the quenching strain") is the same for each successive incremental layer of deposit, this is imposed each time on a "substrate" of changing thickness. The final stress distribution will in general differ from that which would result if the coating were imposed on the substrate (with the same misfit strain) in a single operation. The model is straightforward to apply: for example, it can be implemented using a standard spreadsheet program. The required input data are the quenching strain (or stress), the spraying temperature, material properties and specimen dimensions. Comparisons have been made between the predictions from this model and from a numerical model for two plasma sprayed systems. Good agreement is observed. The effects of varying certain parameters, such as coating thickness, substrate thickness, coating stiffness, etc, are readily explored, so that the model provides a useful tool for controlling residual stress levels. Application of the model to determine the quenching stress, in conjunction with the use of a curvature monitoring technique, is briefly outlined. In addition, an analysis is made of the errors introduced by using Stoney's equation to deduce stress levels from curvature measurements.

Residual Stress at Fatigue Fracture Surface of Heat Treated High Strength Steels

1979 ◽  
pp. 227-232 ◽  
Author(s):  
Atsutomo Komine ◽  
Hideo Ueda ◽  
Eisuke Nakanishi ◽  
Shotaro Araki ◽  
Kazuo Taguchi
Keyword(s):  
Residual Stress ◽  
Fracture Surface ◽  
Fatigue Fracture ◽  
High Strength Steels ◽  
High Strength ◽  
Fatigue Fracture Surface ◽  
Heat Treated

scholarly journals Analytical and Experimental Study of Residual Stresses in Thermal Barrier Coatings Deposited on Gas Turbine Blades in Laboratory Dimensions by APS and HVOF Methods to Calculate the Optimal Thickness

2021 ◽  
Vol 3 (1) ◽  
pp. 63-67
Author(s):  
Esmaeil Poursaeidi ◽  
◽  
Farzam Montakhabi ◽  
Javad Rahimi ◽  
◽  
...  
Keyword(s):  
Residual Stress ◽  
Residual Stresses ◽  
Analytical Model ◽  
Thermal Barrier Coatings ◽  
Gas Turbines ◽  
Turbine Blades ◽  
Thermal Barrier ◽  
Inlet Temperature ◽  
Optimal Thickness ◽  
Barrier Coatings

The constant need to use gas turbines has led to the need to increase turbines' inlet temperature. When the temperature reaches a level higher than the material's tolerance, phenomena such as creep, changes in mechanical properties, oxidation, and corrosion occur at high speeds, which affects the life of the metal material. Nowadays, operation at high temperatures is made possible by proceedings such as cooling and thermal insulation by thermal barrier coatings (TBCs). The method of applying thermal barrier coatings on the turbine blade creates residual stresses. In this study, residual stresses in thermal barrier coatings applied by APS and HVOF methods are compared by Tsui–Clyne analytical model and XRD test. The analytical model results are in good agreement with the experimental results (between 2 and 8% error), and the HVOF spray method creates less residual stress than APS. In the end, an optimal thickness for the coating is calculated to minimize residual stress at the interface between the bond coat and top coat layers.

A Generalized Model for Residual Stress Caused by Thermal Mismatch in Multilayer Structures

2011 ◽  
Vol 704-705 ◽  
pp. 1284-1290
Author(s):  
Yu Mei Bai ◽  
Ying Qiang Xu ◽  
Tao Zhang
Keyword(s):  
Residual Stress ◽  
Thermal Expansion ◽  
Temperature Variation ◽  
Analytical Model ◽  
Layer Structure ◽  
Engineering Application ◽  
Effect Of Temperature ◽  
Multilayer Structures ◽  
Coating System ◽  
Thermal Expansion Mismatch

An analytical model based on multilayer structure with thermal expansion mismatch caused by temperature gradients was established to predict the residual stress in the system. The solution obtained from the model is independent of the number of layers. Three simplified models: bi-layer structure, coating system and film system with great compatibility are developed considering different engineering application. And the bilayer structure is verified by Stoney’s equation under the same conditions. Tri-layer coating system ZrO2/ Al2O3/1Cr18Ni9Ti is established in order to research the effect of temperature variations on the residual stress between different layers. The results suggested the stress has obvious mutation in coating interface with different temperature variation. And the residual stress with different temperature variation in different layers is larger than that with identical temperature variation. Key words: multilayer structures; residual stress; analytical model; thermal expansion mismatch; temperature variation

Residual Stress Regenerated on Low Plasticity Burnished Inconel 718 Surface After Initial Turning Process

2019 ◽  
Vol 141 (12) ◽  
Author(s):  
Yang Hua ◽  
Zhanqiang Liu ◽  
Bing Wang ◽  
Jiaming Jiang
Keyword(s):  
Residual Stress ◽  
Stress Field ◽  
Analytical Model ◽  
Inconel 718 ◽  
Plastic Behavior ◽  
Residual Stress Field ◽  
Workpiece Material ◽  
Elastic Plastic ◽  
Initial Residual Stress ◽  
Low Plasticity Burnishing

Abstract Low plasticity burnishing (LPB) has been extensively employed in aero-industry to enhance fatigue performance of machined components by introducing compressive residual stress. Effects of various parameters on the residual stress field induced by low plasticity burnishing have been investigated by many researchers. However, initial residual stresses induced by machining are one of the important factors which affect the residual stress regenerated by the LPB process. The present work aims to develop an analytical model which takes into account the initial residual stress and burnishing parameters to predict residual stress field of workpiece material Inconel 718 based on Hertz contact theory and elastic–plastic theory. Initial residual stress fields were produced by turning of Inconel 718 and were measured by using X-ray diffraction technique. Two types of material constitutive models such as the linear hardening model and isotropic–kinematic model were employed to describe the elastic–plastic behavior of workpiece material Inconel 718. An analytical study was performed to analyze the effect of the initial residual stress field and burnishing parameters on residual stress induced by low plastic burnishing. The results of analytical model were verified by conducting the LPB experiments on initial turned Inconel 718. The results showed that the shape and magnitude of the residual stress field obtained with considering the effect of initial residual stress field was in good accordance with experimental measurements.

Early Developments for a Semi-Analytical Model of Weld Induced Residual Stress

2007 ◽  
Author(s):  
Jess M. Bromley ◽  
Hassan Alizadeh ◽  
David J. Smith ◽  
Christopher E. Truman
Keyword(s):  
Residual Stress ◽  
Analytical Model ◽  
Thermal Processing ◽  
Complete Solution ◽  
Analytical Models ◽  
Thermal Processes ◽  
Rapid Testing ◽  
Plastic Slip ◽  
Computationally Expensive ◽  
The Given

The generation of plastic slip and residual stress by thermal processes is particularly difficult to understand and simulate. Modelling such problems is computationally expensive when approached numerically and extremely complex to approach analytically. ‘Semi-analytical’ models, in which analytical thermoelastic solutions are combined with approximate models of plasticity, offer a way to bridge this gap and have the potential to allow the rapid testing of parameter sensitivities before one launches a time-consuming full numerical model. However the construction of such models within such a thermal framework poses its own problems. An initial requirement for any such semi-analytical model is a complete solution to the elastic only response of the material to the given loading process. In this paper we focus on the formulation of such a solution for the simplest case relevant to welding or similar thermal processing. We verify the solution developed against finite element predictions and then further investigate it. In doing so we explain how the nature of this solution, especially its predicted yielding behaviour, has ramifications for the successful creation of a full semi-analytical solution.

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