Tool Monitoring by Acoustic Emission

Author(s):  
J Roget ◽  
P Souquet ◽  
M Deschamps ◽  
N Gsib
1992 ◽  
Vol 32 (4) ◽  
pp. 487-493 ◽  
Author(s):  
W. König ◽  
K. Kutzner ◽  
U. Schehl

1994 ◽  
Vol 27 (4) ◽  
pp. 220
Author(s):  
J. Roget ◽  
P. Souquet

1988 ◽  
pp. 3056-3065
Author(s):  
J. Roget ◽  
P. Souquet ◽  
N. Gsib

2017 ◽  
Vol 753 ◽  
pp. 206-210
Author(s):  
Peter Babatunde Odedeyi ◽  
Khaled Abou-El-Hossein ◽  
Muhammad M. Liman ◽  
Abubakar I. Jumare ◽  
Abdulqadir N. Lukman

Tool wear is a complex phenomenon, it worsens surface quality, increases power consumption, and causes rejection of machined parts. Tool wear has a direct effect on the quality of the surface finish of the workpiece, dimensional precision and ultimately the cost of the parts produced. In modern automated manufacturing machines, tool monitoring system for automated machines should be capable of operating on-line and interpret the working condition of machining process at a given point in time. Therefore, there is a need to develop a continuous tool monitoring systems that would notify operator the state of tool in order to avoid tool failure or undesirable circumstances. This study therefore uses acoustic emission (AE) sensing techniques, signal processing and Artificial Neural Networks (ANN) frameworks to model and validate the machining process. The AE showed effects of tool breakage and ANN predictions closest to the experimental cutting parameters were obtained. It was also shown that the ANN prediction model obtained is a useful, reliable and quite effective tool for modeling tool wear of carbide tools when working on stainless steel. Thus, the results of the present research can be successfully applied in the manufacturing industry to reduce the time, energy and high experimental costs.


2018 ◽  
Vol 217 ◽  
pp. 03003
Author(s):  
M. Abul Hasan ◽  
Muhamad-Husaini Abu-Bakar ◽  
Rizal Razuwan ◽  
Zainal Nazri

Chatter is a self-excited vibration in any machining processes which contributes to the system instability due to resonance and resulting in an inaccuracy in machining product. Due to demand for a high precision product, industries are nowadays moving towards implementing a tool monitoring system as a feedback. Currently, an electromagnetic sensor was used to detect chatter in tools, but this sensor introduces a drawback such as bulky in size, sensitive to noise and not suitable to be implemented in the small machining center. This paper aims to propose a chatter identification model for face milling tool based on acoustic emission data for tool monitoring system. Acoustic emission data is collected at four level of cutting depth in milling with linear tool path movement on aluminum T6 6061 materials. the Deep Neural Network (DNN) model was developed using multiple deep-learning frameworks for the chatter detection system. This model approach shows a good agreement with experimental data with 4% error. As a conclusion, the DNN chatter identification model was successfully developed for the aluminum milling process applications. This finding is essential for anomaly detection during machining process and able to suggest for a better machining parameter for the aluminum machining process.


CIRP Annals ◽  
1987 ◽  
Vol 36 (1) ◽  
pp. 57-60 ◽  
Author(s):  
P. Souquet ◽  
N. Gsib ◽  
M. Deschamps ◽  
J. Roget ◽  
J.C. Tanguy ◽  
...  

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