Properties of POB reinforced PTFE-based friction material for ultrasonic motors

2017 ◽  
Vol 37 (7) ◽  
pp. 681-687 ◽  
Author(s):  
Qingjun Ding ◽  
Yudan Zhang ◽  
Gai Zhao ◽  
Feng Wang

Abstract Polytetrafluoroethylene (PTFE) and its composite coating with various poly-p-oxybenzoyl (POB) proportions was prepared by spray suspensions. The friction and wear behavior were evaluated against a GCr15 steel ball on a ball-on-disc tribometer under dry sliding. The effect of the content of POB on the hydrophobic, mechanical and tribological properties of the PTFE-based coatings and the performances of the corresponding ultrasonic motors (USMs) were studied. Experimental results showed that the optimal content of POB not only increased the hardness, adhesion force and contact angle (CA), but also increased the coefficient of friction and wear resistance of the PTFE coatings. Especially, the wear rate of PTFE coating filled with 15 wt.% POB (3.42×10−4 mm3/N·m) was only a quarter of pure PTFE. The morphologies of the worn surfaces of the PTFE coatings were observed by scanning electron microscopy to discuss the wear mechanism. The mechanical output properties of USMs were the best with filling of 10 wt.% POB into PTFE matrix.

2013 ◽  
Vol 712-715 ◽  
pp. 74-77
Author(s):  
Chuan Jia Yang ◽  
Xiao Peng Huang ◽  
Jing Feng Wu ◽  
Fang Xin Wan

The wear behavior of different plant abrasive to 45# steel was studied by using an abrasive rubber wheel tester. The worn surface of the frictional samples morphology was observed by using Scanning Electron Microscopy, and the wearing mechanism of different abrasive to 45# steel was analyzed. The results show that: on the experiment conditions, the wear loss from big to small is alfalfa abrasive, corn abrasive and wheat abrasive, and the wear rules of corn abrasive and wheat abrasive are similar, but the wear loss of alfalfa abrasive is much higher than the former two. The wear dominant mechanism of the wheat abrasive to 45# steel is mechanical polishing, the wear dominant mechanism of the corn abrasive to 45# steel is mechanical polishing and adhesive wear, the wear dominant mechanism of the alfalfa abrasive to 45#steel is micro-cutting and adhesive wear.


2011 ◽  
Vol 130-134 ◽  
pp. 2754-2757
Author(s):  
Hao Wu ◽  
Yan Qiu Xia ◽  
Xin Feng ◽  
Xiang Yu Ge

The friction and wear properties of the DLC coatings were evaluated while being lubricated with pure PAG, PAG containing PN and ZDDP using reciprocating ball-on-disk sliding UMT tester, respectively. The morphologies of the worn surfaces of the DLC coatings were observed using a scanning electron microscope (SEM). The results indicated that the DLC coatings exhibited better tribological properties under the lubrication of PAG containing PN or ZDDP than that of pure PAG. In addition, PN and ZDDP as additives show different tribological properties. The former offers better anti-wear ability, the latter offers better friction-reducing properties.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Rama Krishna S. ◽  
Patta Lokanadham

Purpose The purpose of the present paper aims to, study the coefficient of friction and wear behavior of nickel based super alloys used in manufacturing of gas and steam turbine blades. In present paper, parametric study focuses on normal load, dry sliding velocity and contact temperature influence on coefficient of friction and wear of a nickel based super alloy material. Design/methodology/approach Experimental investigation is carried out to know the effect of varying load at constant sliding velocity and varying sliding velocity at constant load on coefficient of friction and wear behavior of nickel based super alloy material. The experiments are carried out on a nickel based super alloy material using pin on disk apparatus by load ranging from 30 N to 90 N and sliding velocity from 1.34 m/s to 2.67 m/s. The contact temperature between pin and disk is measured using K-type thermocouple for all test conditions to know effect of contact temperature on coefficient of friction and wear behavior of nickel based super alloy material. Analytical calculations are carried out to find wear rate and wear coefficient of the test specimen and are compared with experimental results for validation of experimental setup. Regression equations are generated from experimental results to estimate coefficient of friction and wear in the range of test conditions. Findings From the experimental results, it is observed that by increasing the normal load or sliding velocity, the contact temperature between the pin and disk increases, the coefficient of friction decreases and wear increases. Analysis of variance (ANOVA) is used to study the influence of individual parameters like normal load, dry sliding speed and sliding distance on the coefficient of friction and wear of nickel based super alloy material. Originality/value This is the first time to study effect of contact temperature on the coefficient of friction and wear behavior of nickel-based super alloy used for gas and steam turbine blades. Separate regression equations have been developed to determine the coefficient of friction and wear for the entire range of speed of gas turbine blades made of nickel based super alloy. The regression equations are also validated against experimental results.


2012 ◽  
Vol 487 ◽  
pp. 411-415 ◽  
Author(s):  
San Ming Du ◽  
Fei Zhao ◽  
Yong Zhen Zhang

In the present study, the friction and wear behaviors of copper-graphite composite against GCr15 steel in high-speed sliding with current were investigated. The worn surfaces and wear debris were analyzed by scanning electron microscopy (SEM) and energy dispersive spectrometer (EDS), and the wear mechanisms were discussed. It shows that the current plays an important role in the high-speed dry sliding of copper-graphite composite against GCr15 steel. With increasing current, the friction coefficient decreases, and the wear rate increases. The wear mechanisms of the copper-graphite composite are main abrasion and fatigue without current, and that of with current are main fatigue, arc ablation.


2011 ◽  
Vol 474-476 ◽  
pp. 973-978
Author(s):  
Yong Xing Tong ◽  
Li Qin Wang ◽  
Le Gu ◽  
Bo Peng

The friction and wear behavior of Si3N4, SiC and ZrO2 sliding against M50 bearing steel under vacuum condition at various applied load were investigated. The results showed that the properties of different ceramic materials cause the difference in wear behaviors. The coefficient of friction was lowest in SiC and M50 bearing steel couple than other cases for graphitic carbon replaced carbidic carbon at the worn layer of SiC. The specific wear rate of ZrO2 was highest and the lowest was Si3N4. The ceramic ball materials have transferred on M50 bearing steel surfaces and tribofilm consistently formed on the ceramic balls wearing surfaces. Dominant wear behaviors for three structural ceramics were adhesion abrasion, plastic deformation and brittle fracture. The couple with Si3N4 and M50 showed the best operating conditions for friction and wear resistance under higher applied load.


2017 ◽  
Vol 69 (6) ◽  
pp. 912-918 ◽  
Author(s):  
Peng Zhang ◽  
Gwanghee Lee ◽  
Chulhee Lee ◽  
Hyung Yoon

Purpose The purpose of this paper is to carry out research on friction and wear behavior of pin-bushing with magnetorheological fluids (MRFs). Design/methodology/approach The oscillation friction characteristics of MRFs with a magnetic field are evaluated by a pin-bushing friction wear tester. The housing is adjusted to apply the magnetic field to MRFs. Experiments are carried out with and without a magnetic field, and the coefficient of friction and temperature on the contact interface are measured. The surfaces of the pin and bushing are also examined by a surface profilometer and an optical microscope before and after tests. The experiment results show a lower coefficient of friction is observed when a magnetic field is applied. Findings The temperature is lowest when grease is used. The case when a magnetic field is present shows the higher temperature. The coefficient of friction is higher than grease lubrication when an MRF is applied. The coefficient of friction of the pin-bushing is lowest with grease and highest when a magnetic field is present. The friction coefficient of grease and MRFs decreases as the load increases and remains stable after 3 kN is added. The roughness, surface profile and morphology of the pin show the best results when grease is used as compared with MRFs. Originality/value The tribology characteristic of pin-bushing with MRFs shows more deficiency than that with grease. Nevertheless, it is necessary to carry out the research on the friction and wear characteristics of a pin-bushing with MRFs, as it is expected to increase the load-carrying capacity when an MRF is applied to the pin-bush system. Better friction and wear characteristics could be achieved by enhancing the property of MRFs.


2002 ◽  
Vol 17 (2) ◽  
pp. 492-501 ◽  
Author(s):  
Eric Fleury ◽  
Yu-Chan Kim ◽  
Jae-Soo Kim ◽  
Hyo-Sok Ahn ◽  
Sang-Mok Lee ◽  
...  

The sliding friction and wear performance of Al–Ni–Co–Si quasicrystalline coatings deposited by the high-velocity oxy-fuel technique were investigated under dry sliding conditions. This study indicated that changes in the imposed sliding test conditions modified the friction and wear behavior of quasicrystalline coatings. Qualitative analysis of the contact interface and wear debris were performed with the aim of understanding the role of the third body on the friction and wear processes. The dependence of the coefficient of friction on the sliding velocity and counterpart material was explained by the stick-slip behavior. It was also shown that test conditions favorable for the formation of thick intermediate layers and the densification of the coating subsurface led to low wear rates. Large cylindrical particles, formed by agglomeration of small wear debris, were suggested as a beneficial factor for the reduction of the coefficient of friction.


2018 ◽  
Vol 29 (5) ◽  
pp. 1487-1496 ◽  
Author(s):  
Gai Zhao ◽  
Chuhan Wu ◽  
Liangchi Zhang ◽  
Jingfu Song ◽  
Qingjun Ding

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