Finite Element Analysis of Surface Residual Stress in Functionally Gradient Cemented Carbide Tool

2018 ◽  
Vol 37 (3) ◽  
pp. 233-243 ◽  
Author(s):  
Chuangnan Su ◽  
Deshun Liu ◽  
Siwen Tang ◽  
Pengnan Li ◽  
Xinyi Qiu
Keyword(s):  
Finite Element ◽  
Layer Thickness ◽  
Surface Stress ◽  
Cemented Carbide ◽  
Distribution Model ◽  
Elemental Distribution ◽  
Geometrical Shape ◽  
Residual Surface Stress ◽  
Gradient Layer ◽  
Functionally Gradient

AbstractA component distribution model is proposed for three-component functionally gradient cemented carbide (FGCC) based on electron probe microanalysis results obtained for gradient layer thickness, microstructure, and elemental distribution. The residual surface stress of FGCC-T5 tools occurring during the fabrication process is analyzed using an ANSYS-implemented finite element method (FEM) and X-ray diffraction. A comparison of the experimental and calculated values verifies the feasibility of using FEM to analyze the residual surface stress in FGCC-T5 tools. The effects of the distribution index, geometrical shape, substrate thickness, gradient layer thickness, and position of the cobalt-rich layer on residual surface stress are studied in detail.

Advances in local mechanoelectrochemistry for detecting pitting corrosion in duplex steels

2004 ◽  
Vol 19 (12) ◽  
pp. 3688-3694 ◽  
Author(s):  
N. Mary ◽  
V. Vignal ◽  
R. Oltra ◽  
L. Coudreuse
Keyword(s):  
Finite Element ◽  
Stress Field ◽  
Pitting Corrosion ◽  
Surface Stress ◽  
Finite Element Code ◽  
Thermomechanical Model ◽  
Residual Surface Stress ◽  
Corrosion Tests ◽  
Microcell Technique ◽  
Duplex Steels

The goal of this study was to demonstrate that a relationship exists between surface stress and pitting corrosion. The surface stress field generated by polishing was first calculated using a thermomechanical model and a finite element code. Pitting corrosion tests performed at the microscale along the austenite/ferrite interface using the electrochemical microcell technique were then analyzed considering the microstructure, and the residual surface stress field calculated numerically under the microcapillary. Mechanical criteria are proposed leading to an enhancement of pitting corrosion of duplex steels.

scholarly journals A Comparative Analysis of Laser Additive Manufacturing of High Layer Thickness Pure Ti and Inconel 718 Alloy Materials Using Finite Element Method

Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 876 ◽  
Author(s):  
Sapam Ningthemba Singh ◽  
Sohini Chowdhury ◽  
Yadaiah Nirsanametla ◽  
Anil Kumar Deepati ◽  
Chander Prakash ◽  
...  
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Layer Thickness ◽  
Inconel 718 ◽  
Laser Power ◽  
Scanning Speed ◽  
Laser Additive Manufacturing ◽  
Inconel 718 Alloy ◽  
Melt Pool ◽  
High Layer

Investigation of the selective laser melting (SLM) process, using finite element method, to understand the influences of laser power and scanning speed on the heat flow and melt-pool dimensions is a challenging task. Most of the existing studies are focused on the study of thin layer thickness and comparative study of same materials under different manufacturing conditions. The present work is focused on comparative analysis of thermal cycles and complex melt-pool behavior of a high layer thickness multi-layer laser additive manufacturing (LAM) of pure Titanium (Ti) and Inconel 718. A transient 3D finite-element model is developed to perform a quantitative comparative study on two materials to examine the temperature distribution and disparities in melt-pool behaviours under similar processing conditions. It is observed that the layers are properly melted and sintered for the considered process parameters. The temperature and melt-pool increases as laser power move in the same layer and when new layers are added. The same is observed when the laser power increases, and opposite is observed for increasing scanning speed while keeping other parameters constant. It is also found that Inconel 718 alloy has a higher maximum temperature than Ti material for the same process parameter and hence higher melt-pool dimensions.

scholarly journals Effect of Ovality in Inlet Pigtail Pipe Bends Under Combined Internal Pressure and In-Plane Bending for Ni-Fe-Cr B407 Material

2017 ◽  
Vol 62 (3) ◽  
pp. 1881-1887
Author(s):  
P. Ramaswami ◽  
P. Senthil Velmurugan ◽  
R. Rajasekar
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Internal Pressure ◽  
Limit Load ◽  
Outer Radius ◽  
Factor H ◽  
Geometrical Shape ◽  
Element Analysis ◽  
Pipe Bend ◽  
Plane Bending

Abstract The present paper makes an attempt to depict the effect of ovality in the inlet pigtail pipe bend of a reformer under combined internal pressure and in-plane bending. Finite element analysis (FEA) and experiments have been used. An incoloy Ni-Fe-Cr B407 alloy material was considered for study and assumed to be elastic-perfectly plastic in behavior. The design of pipe bend is based on ASME B31.3 standard and during manufacturing process, it is challenging to avoid thickening on the inner radius and thinning on the outer radius of pipe bend. This geometrical shape imperfection is known as ovality and its effect needs investigation which is considered for the study. The finite element analysis (ANSYS-workbench) results showed that ovality affects the load carrying capacity of the pipe bend and it was varying with bend factor (h). By data fitting of finite element results, an empirical formula for the limit load of inlet pigtail pipe bend with ovality has been proposed, which is validated by experiments.

scholarly journals Evaluating Mechanical Properties of Thin Layers using Nanoindentation and Finite-Element Modeling: Implanted Metals and Deposited Layers

1996 ◽  
Vol 438 ◽  
Author(s):  
J. A. Knapp ◽  
D. M. Follstaedt ◽  
J. C. Barbour ◽  
S. M. Myers ◽  
J. W. Ager ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Finite Element ◽  
Finite Element Modeling ◽  
Yield Stress ◽  
Young’S Modulus ◽  
Layer Thickness ◽  
Young's Modulus ◽  
Thin Layers ◽  
Element Modeling ◽  
Surface Modified

AbstractWe present a methodology based on finite-element modeling of nanoindentation data to extract reliable and accurate mechanical properties from thin, hard films and surface-modified layers on softer substrates. The method deduces the yield stress, Young's modulus, and hardness from indentations as deep as 50% of the layer thickness.

scholarly journals The creation of a computational model of corrugated beams using the author’s program “GOPRO”

2018 ◽  
Vol 251 ◽  
pp. 04007 ◽  
Author(s):  
Vadim Alpatov ◽  
Alexey Lukin ◽  
Irina Laguta
Keyword(s):  
Finite Element ◽  
Computational Model ◽  
Cross Section ◽  
Geometrical Shape ◽  
File Format ◽  
Element Mesh ◽  
Automated Generation ◽  
Numerical Studies ◽  
Geometrical Scheme ◽  
The Web

The program «Gofro» is intended for the automated generation of data on the geometrical scheme of the beam with corrugated or plane web for further use in design complexes. The program has got a window interface, and it consists of one module for the input of feed da-ta, for calculation and for the display of its results in txt file format. The program offers a possibility to choose the outline of the structure, the profile of the web, the type of cross-section, and to set other parameters of the structure. When building up the model with the help of the author program «Gofro» and GMSH preprocessor for the automatic genera-tion of finite element mesh, the correctness of geometrical shape of elements is monitored by the algorithms that are input in the preprocessor. The author compares the time re-quired to create the models using the author program and GMSH preprocessor and using the standard resources of «Lira» software system. The authors performed numerical studies of various I-beams created in the program «GOPRO».

Investigation on hardness testing of cemented carbide tool based on finite element method

2020 ◽  
pp. 095440622097616
Author(s):  
Siyuan Gao ◽  
Minli Zheng ◽  
Jinguo Chen ◽  
Wei Zhang
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Traditional Method ◽  
Three Dimensional ◽  
Cemented Carbide ◽  
Carbide Tool ◽  
Indentation Method ◽  
Cemented Carbide Tool ◽  
Hardness Values ◽  
Element Method

Hardness is a critical mechanical property of cutting tools, which significantly affects the cutting performance and wear resistance. Therefore, it is of great significance to obtain the hardness of the tool surface accurately. This paper presents a method based on finite element method (FEM) for studying the hardness of carbide tools. The microstructure of the carbide tool is obtained by scanning electron microscope(SEM). Combined with stereo principle, and secondary treatment, a three-dimensional multi-crystal model of carbide tool and indentation is established, and the model and hardness value obtained by different calculation methods are verified by microhardness test. The results show that the real hardness of the cemented carbide tool can be obtained by the indentation FEM model. The hardness values of cemented carbide tools are then calculated by the traditional method, Oliver-Pharr (OP) method and indentation method, respectively. It is found that the hardness value of the traditional method is the largest and fluctuates greatly, while the hardness values calculated by the OP method and indentation method are similar, and the fluctuation range of the hardness value calculated by the OP method is larger. In conclusion, the hardness calculated by the indentation work method is the best.

The Effects of Layer-by-Layer Thickness and Fiber Volume Fraction Variation on the Mechanical Performance of a Pressure Vessel

2018 ◽  
Author(s):  
Emre Özaslan ◽  
Ali Yetgin ◽  
Volkan Coşkun ◽  
Bülent Acar ◽  
Tarık Olğar
Keyword(s):  
Finite Element ◽  
Layer Thickness ◽  
Pressure Vessel ◽  
Fiber Volume Fraction ◽  
Mechanical Performance ◽  
Volume Fraction ◽  
Element Model ◽  
Layer By Layer ◽  
Fiber Volume ◽  
Filament Wound

Due to high stiffness/weight ratio, composite materials are widely used in aerospace applications such as motor case of rockets which can be regarded as a pressure vessel. The most commonly used method to manufacture the pressure vessels is the wet filament winding. However, the mechanical performance of a filament wound pressure vessel directly depends on the manufacturing process, manufacturing site environmental condition and material properties of matrix and fiber. The designed ideal pressure vessel may not be manufactured because of the mentioned issues. Therefore, manufacturing of filament wound composite structures are based on manufacturing experience and experiment. In this study, the effect of layer-by-layer thickness and fiber volume fraction variation due to manufacturing process on the mechanical performance was investigated for filament wound pressure vessel with unequal dome openings. First, the finite element model was created for designed thickness dimensions and constant material properties for all layers. Then, the model was updated. The updated finite element model considered the layer-by-layer thickness and fiber volume fraction variation. Effects of the thickness and fiber volume fraction on the stress distribution along the motor axial direction were shown. Also hydrostatic pressurization test was performed to verify finite element analysis in terms of fiber direction strain through the motor case outer surface. Important aspects of analyzing a filament wound pressure vessel were addressed for designers.

Surface Effects on the Buckling of Piezoelectric Nanobeams

2012 ◽  
Vol 486 ◽  
pp. 519-523 ◽  
Author(s):  
Kai Fa Wang ◽  
Bao Lin Wang
Keyword(s):  
Shear Deformation ◽  
Electric Potential ◽  
Surface Stress ◽  
Surface Elasticity ◽  
Beam Theory ◽  
Surface Effects ◽  
Residual Surface Stress ◽  
Buckling Behavior ◽  
Stress Surface ◽  
Piezoelectric Nanobeam

In this paper, we analyze the influence of surface effects including residual surface stress, surface piezoelectric and surface elasticity on the buckling behavior of piezoelectric nanobeams by using the Timoshenko beam theory and surface piezoelectricity model. The critical electric potential for buckling of piezoelectric nanobeams with different boundary condition is obtained analytically. From the results, it is found that the surface piezoelectric reduces the critical electric potential. However, a positive residual surface stress increases the critical electric potential. In addition, the shear deformation reduces the critical electric potential, and the influence of shear deformation become more significant for a stubby piezoelectric nanobeam.

Sign in / Sign up

Export Citation Format

Share Document