Effect of Pin-Fin Geometry on Microchannel Performance

2018 ◽  
Vol 14 (1) ◽  
Author(s):  
Subhash V. Jadhav ◽  
Prashant M. Pawar ◽  
Babruvahan P. Ronge

Abstract Purpose A numerical analysis is carried out to study the effect of pin fin geometry on the performance of microchannel heat sinks. Design/methodology/approach A three-dimensional numerical analysis is carried out using the conjugate heat transfer module of COMSOL MULTIPHYSICS software. Initially, the study is carried out for a microchannel heat sink with elliptical pin fins of 500 µm fin height, and the results of the same are validated with the results obtained from the literature. Further, the effect of different pin fin shapes and pin fin heights is investigated in terms of Nusselt number and pressure drop. The analysis is carried out with different pin fin shapes viz. ellipse, circle, square and hexagon. The pin fin height for all channels is varied from 300 µm to 700 µm. The total surface area of the channel coming into contact with coolant is kept constant for different coolant inflow velocities. Findings Higher values of Nusselt numbers are obtained for fin pins at larger height and high coolant inlet velocities. At coolant inlet velocity of 1 m/s, as pin fin height increases from 300 µm to 700 µm, the channel with circular pin fins shows a maximum increment of 66 % and elliptical pin fins shows a minimum increment of 40 % in terms of Nusselt number. A maximum value of Nusselt number observed is 21.36 with square pin fins of 700 µm fin height and a minimum of 6.03 Nusselt number with circular fins of 300 µm fin height. OriginalityOriginality/Value This study is useful in appropriate selection of pin fin geometry for enhancing the performance of microchannel heat sink.

Author(s):  
Ali Kosar ◽  
Chih-Jung Kuo ◽  
Yoav Peles

An experimental study on thermal-hydraulic performance of de-ionized water over a bank of shrouded NACA 66-021 hydrofoil micro pin fins with wetted perimeter of 1030-μm and chord thickness of 100 μm has been performed. Average heat transfer coefficients have been obtained over effective heat fluxes ranging from 4.0 to 308 W/cm2 and mass velocities from 134 to 6600 kg/m2s. The experimental data is reduced to the Nusselt numbers, Reynolds numbers, total thermal resistances, and friction factors in order to determine the thermal-hydraulic performance of the heat sink. It has been found that prodigious hydrodynamic improvement can be obtained with the hydrofoil-based micro pin fin heat sink compared to the circular pin fin device. Fluid flow over pin fin heat sinks comprised from hydrofoils yielded radically lower thermal resistances than circular pin fins for a similar pressure drop.


Author(s):  
Gaoliang Liao ◽  
Xinjun Wang ◽  
Xiaowei Bai ◽  
Ding Zhu ◽  
Jinling Yao

By using the CFX software, the three-dimensional flow and heat transfer characteristics in the cooling duct with pin-fin in the blade trailing edge were numerically simulated. The effects of pin-fin arrangements, Reynolds number, steam superheat degrees, streamwise pin density and convergence angle of the wedge duct on the flow and heat transfer characteristics were analysed. The results show that the Nusselt number on the endwall and pin-fin surfaces as well as the pin-fin row averaged Nusselt number increase with the increasing of Reynolds number, while it decreased with the with the increasing of X/D. The pressure drop increases with the increasing of Reynolds number while decreases with the increasing of X/D in the wedge duct. The degree of superheat has little effect on the pressure loss in the wedge duct. A comprehensive analysis and comparison show that the highest thermal performance is reached in the wedge duct when the value of X/D is 1.5.


2018 ◽  
Vol 24 (4) ◽  
pp. 1 ◽  
Author(s):  
Kadhum Audaa Jehhef

In the present study, the effect of new cross-section fin geometries on overall thermal/fluid performance had been investigated. The cross-section included the base original geometry of (triangular, square, circular, and elliptical pin fins) by adding exterior extra fins along the sides of the origin fins. The present extra fins include rectangular extra fin of 2 mm (height) and 4 mm (width) and triangular extra fin of 2 mm (base) 4 mm (height). The use of entropy generation minimization method (EGM) allows the combined effect of thermal resistance and pressure drop to be assessed through the simultaneous interaction with the heat sink. A general dimensionless expression for the entropy generation rate is obtained by considering a control volume around the pin fin including a base plate and applying the conservations equations of mass and energy with the entropy balance. The dimensionless numbers used includes the aspect ratio (ε), Reynolds number (Re), Nusselt number (Nu), and the drag coefficients (CD). Fourteen different cross-section fin geometries are examined for the heat transfer, fluid friction, and the minimum entropy generation rate. The results showed that the Nusselt number increases with increasing the Reynolds number for all employed models. The ellipse models (ET and ER-models) give the highest value in the Nusselt number as compared with the classical pin fins. The fin of the square geometry with four rectangular extra fins (SR-models) gives an agreement in Nusselt number as compared with the previous study.  


Author(s):  
Gabriel Gamrat ◽  
Michel Favre-Marinet ◽  
Dariusz Asendrych

The paper presents both three and two-dimensional numerical analysis of convective heat transfer in microchannels. The three-dimensional geometry of the microchannel heat sink followed the details of the experimental facility used during a previous research step. The heat sink consisted of a very high aspect ratio rectangular microchannel. Two channel heights, namely 1mm and 0.3mm (0.1mm), were used for 3D (2D) numerical model respectively. Water was employed as the cooling liquid. The Reynolds number ranged from 200 to 3000. In the paper, the thermal entrance effect is analyzed in terms of heat transfer efficiency. Finally, the comparison between measured and computed heat flux and temperature fields is presented. Contrary to the experimental work, the numerical analysis did not reveal any significant scale effect in heat transfer in microchannel heat sink up to the smallest size considered (0.1 mm).


2010 ◽  
Vol 132 (7) ◽  
Author(s):  
Hamid Reza Seyf ◽  
Mohammad Layeghi

A numerical analysis of forced convective heat transfer from an elliptical pin fin heat sink with and without metal foam inserts is conducted using three-dimensional conjugate heat transfer model. The pin fin heat sink model consists of six elliptical pin rows with 3 mm major diameter, 2 mm minor diameter, and 20 mm height. The Darcy–Brinkman–Forchheimer and classical Navier–Stokes equations, together with corresponding energy equations are used in the numerical analysis of flow field and heat transfer in the heat sink with and without metal foam inserts, respectively. A finite volume code with point implicit Gauss–Seidel solver in conjunction with algebraic multigrid method is used to solve the governing equations. The code is validated by comparing the numerical results with available experimental results for a pin fin heat sink without porous metal foam insert. Different metallic foams with various porosities and permeabilities are used in the numerical analysis. The effects of air flow Reynolds number and metal foam porosity and permeability on the overall Nusselt number, pressure drop, and the efficiency of heat sink are investigated. The results indicate that structural properties of metal foam insert can significantly influence on both flow and heat transfer in a pin fin heat sink. The Nusselt number is shown to increase more than 400% in some cases with a decrease in porosity and an increase in Reynolds number. However, the pressure drop increases with decreasing permeability and increasing Reynolds number.


Author(s):  
Xinjun Wang ◽  
Xiaowei Bai ◽  
Jiangbo Wu ◽  
Rui Liu ◽  
Ding Zhu ◽  
...  

By using the CFX software, three-dimensional flow and heat transfer characteristics in rectangular cooling ducts with in-line and staggered array pin-fins of gas turbine blade trailing edge were numerically simulated. The effects of in-line and staggered arrays of pin-fins, flow Reynolds number as well as density of cylindrical pin-fins in flow direction on heat transfer characteristics were analyzed. Both in the cases of in-line and staggered arrays of pin-fins, the results show that the pin-fin surface averaged Nusselt number increases with the increasing of Reynolds number. In the case of the same Reynolds number, the mean Nusselt number of pin-fin surface decreased with the increasing of X/D (the ratio of streamwise pin-pitch to pin-fin diameter) value. The Nusselt number increases gradually before the first pin-fin row and then reached the fully developed value at fourth or fifth row. The pin-fin Nusselt number at flow direction is larger than that at back flow direction. Along the height direction of pin-fin, the Nusselt number in middle area is larger.


Author(s):  
Sunil V. Dingare ◽  
Suneeta S. Sane ◽  
Aniket H. Kawade ◽  
Hrishikesh N. Kulkarni ◽  
Kaustibh U. Suranglikar

In electronic components, it is essential to provide for adequate cooling to ensure that overheating does not affect the performance. It has been observed that for short fins, (L/H ≤ 5) due to formation of stagnant zone, central portion of fin is ineffective. To overcome this problem central portion from plate fin is removed. By doing so average heat transfer coefficient of notched array was improved almost by 30percentage compared to normal plate fin array. In this study we present computational assessment of notched plate fin heat sink (NPFHS) & notched plate fin pin fin heat sink (NPFPFHS). Based on NPFHS, a NPFPFHS is constructed which is composed of a NPFHS and some columnar pins planted between notched plate fins. Limited experimentation is carried out for validation of numerical model. Numerical analysis is carried out to compare thermal performance of these two types of heat sinks under the condition of equal temperature difference between mean sink temperature and ambient temperature. The effects of fin spacing, fin height, pin fin diameter and temperature difference between fin and surroundings on the free convection heat transfer from horizontal fin arrays were studied. The analysis have been carried out for the two types of heat sinks with three different spacing, three different height, four temperature differences and three pin diameters.


2021 ◽  
Vol 39 (5) ◽  
pp. 1417-1429
Author(s):  
Fatima Zohra Bakhti ◽  
Mohamed Si-Ameur

The aim of this study is to examine by means of three-dimensional numerical simulations the thermal-fluid features in elliptical pin fin heat sink. The passive heat transfer enhancement technique is used to comprehend and control the cooling process. This passive methodology is based on pin fins arrangement, hydrodynamic and geometrical parameters. The present numerical results are confronted with experimental measurements in open literature which used one-dimensional model to explore the thermal field. A good agreement was found especially around the optimal fins dimensions. A parametric study has been carried out to deeply analyse the three-dimensional thermal-fluid fields of the heat sink for various key parameters range such the Reynolds number (Re = 50–250) and the aspect ratio (γ=H/d=5.1-9.18). Some new observations and results are obtained thanks to numerical simulations as tool of investigation. It is shown that the fins circumferential temperature is almost uniform. Furthermore, a better cooling is obtained when the Reynolds number increases mainly when the inlet velocity u0> 0.3m/s. The most suitable value of the aspect ratio is attained for γ=8.16, which ensure an optimal cooling process of the pins. A new global Nusselt number correlation was developed for engineering applications.


2019 ◽  
Vol 50 (8) ◽  
pp. 757-772 ◽  
Author(s):  
Yicang Huang ◽  
Hui Li ◽  
Shengnan Shen ◽  
Yongbo Xue ◽  
Mingliang Xu ◽  
...  

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