DLP-Based 3D Printing of Low-Density Composite Formulations for Unit Cells for Mechanical Metamaterials

2019 ◽  
Author(s):  
DARSHIL SHAH ◽  
JOSHUA MORRIS ◽  
CHRISTOPHER HANSEN ◽  
ALIREZA AMIRKHIZI
Keyword(s):  
3D Printing ◽  
Low Density ◽  
Mechanical Metamaterials ◽  
Unit Cells

scholarly journals Hierarchical mechanical metamaterials built with scalable tristable elements for ternary logic operation and amplitude modulation

2021 ◽  
Vol 7 (9) ◽  
pp. eabf1966
Author(s):  
Hang Zhang ◽  
Jun Wu ◽  
Daining Fang ◽  
Yihui Zhang
Keyword(s):  
Structural Diversity ◽  
Cell Number ◽  
Structural Elements ◽  
Ternary Logic ◽  
Stable States ◽  
One Dimensional ◽  
Logic Operation ◽  
Artificial Materials ◽  
Mechanical Metamaterials ◽  
Unit Cells

Multistable mechanical metamaterials are artificial materials whose microarchitectures offer more than two different stable configurations. Existing multistable mechanical metamaterials mainly rely on origami/kirigami-inspired designs, snap-through instability, and microstructured soft mechanisms, with mostly bistable fundamental unit cells. Scalable, tristable structural elements that can be built up to form mechanical metamaterials with an extremely large number of programmable stable configurations remains illusive. Here, we harness the elastic tensile/compressive asymmetry of kirigami microstructures to design a class of scalable X-shaped tristable structures. Using these structure as building block elements, hierarchical mechanical metamaterials with one-dimensional (1D) cylindrical geometries, 2D square lattices, and 3D cubic/octahedral lattices are designed and demonstrated, with capabilities of torsional multistability or independent controlled multidirectional multistability. The number of stable states increases exponentially with the cell number of mechanical metamaterials. The versatile multistability and structural diversity allow demonstrative applications in mechanical ternary logic operators and amplitude modulators with unusual functionalities.

Additive technology applied to the realization of K-band microwave terminations: reproducibility improvement

2018 ◽  
Vol 10 (1) ◽  
pp. 3-8
Author(s):  
Azar Maalouf ◽  
Ronan Gingat ◽  
Vincent Laur
Keyword(s):  
3D Printing ◽  
Frequency Band ◽  
Rectangular Waveguide ◽  
Three Dimensional ◽  
Low Density ◽  
Support Material ◽  
Additive Technology ◽  
3D Printed ◽  
K Band

This study examines K-band rectangular waveguide terminations with three-dimensional (3D)-printed loads, and proposes an Asymmetrical Tapered Wedge topology. This geometry shows a good tradeoff between microwave performance and 3D-printing issues (printing directions and support material requirements), thus improving noticeably the reproducibility of the devices. The effect of the density of the 3D-printed load on the reflection parameter of the termination was investigated. Even for a low density, reflection level remained below −27.5 dB between 18 and 26.5 GHz. Reproducibility was demonstrated by the characterization of six loads that were 3D printed under the same conditions. Measurements demonstrate that a maximum reflection parameter level of −33.5 dB can be ensured over the whole frequency band without any post-machining of the 3D-printed devices.

scholarly journals Divergent Design of Mechanical Metamaterials Clan Deducted from Arc-serpentine Curve

2021 ◽  
Author(s):  
Shengli Mi ◽  
Hongyi Yao ◽  
Xiaoyu Zhao ◽  
Wei Sun
Keyword(s):  
Thick Plate ◽  
Three Dimensional ◽  
Spatial Arrangement ◽  
Design Strategies ◽  
Shape Morphing ◽  
Mechanical Metamaterials ◽  
Unit Cells ◽  
Combinatorial Principles ◽  
Composite Curve ◽  
Typical Design

Abstract The exotic properties of mechanical metamaterials are determined by their unit-cells' structure and spatial arrangement, in analogy with the atoms of conventional materials. Companioned with the mechanism of structural or cellular materials1–5, the ancient wisdom of origami6–11 and kirigami12–16 and the involvement of multiphysics interaction2,17,18 enrich the programable mechanical behaviors of metamaterials, including shape-morphing8,12,14,16,19, compliance4,5,8,17,20, texture2,18,21, and topology11,18,22−25. However, typical design strategies are mainly convergent, which transfers various structures into one family of metamaterials that are relatively incompatible with the others and do not fully bring combinatorial principles3,10,26 into play. Here, we report a divergent strategy that designs a clan of mechanical metamaterials with diverse properties derived from a symmetric curve consisting of serpentines and arcs. We derived this composite curve into planar and cubic unit-cells and modularized them by attaching magnetics. Moreover, stacking each of them yields two- and three-dimensional auxetic metamaterials, respectively. Assembling with both modules, we achieved three thick plate-like metamaterials separately with flexibility, in-plane buckling, and foldability. Furthermore, we demonstrated that the hybrid of paradox properties is possible by combining two of the above assembles. We anticipate that this divergent strategy paves the path of building a hierarchical library of diverse combinable mechanical metamaterials and making conventional convergent strategies more efficient to various requests. Main

scholarly journals Non-reciprocal robotic metamaterials

2019 ◽  
Vol 10 (1) ◽  
Author(s):  
Martin Brandenbourger ◽  
Xander Locsin ◽  
Edan Lerner ◽  
Corentin Coulais
Keyword(s):  
Skin Effect ◽  
Mechanical Energy ◽  
Standing Waves ◽  
Control Loops ◽  
Active Metamaterials ◽  
Mechanical Metamaterials ◽  
Wide Range ◽  
Propagating Waves ◽  
Mechanical Analogue ◽  
Unit Cells

Abstract Non-reciprocal transmission of motion is potentially highly beneficial to a wide range of applications, ranging from wave guiding to shock and vibration damping and energy harvesting. To date, large levels of non-reciprocity have been realized using broken spatial or temporal symmetries, yet mostly in the vicinity of resonances, bandgaps or using nonlinearities, thereby non-reciprocal transmission remains limited to narrow ranges of frequencies or input magnitudes and sensitive to attenuation. Here, we create a robotic mechanical metamaterials wherein we use local control loops to break reciprocity at the level of the interactions between the unit cells. We show theoretically and experimentally that first-of-their-kind spatially asymmetric standing waves at all frequencies and unidirectionally amplified propagating waves emerge. These findings realize the mechanical analogue of the non-Hermitian skin effect. They significantly advance the field of active metamaterials for non hermitian physics and open avenues to channel mechanical energy in unprecedented ways.

scholarly journals Non-Auxetic Mechanical Metamaterials

Materials ◽  
2019 ◽  
Vol 12 (4) ◽  
pp. 635 ◽  
Author(s):  
Christa de Jonge ◽  
Helena Kolken ◽  
Amir Zadpoor
Keyword(s):  
Mechanical Properties ◽  
Yield Stress ◽  
Fatigue Behavior ◽  
Analytical Data ◽  
Three Dimensional ◽  
Mechanical Metamaterials ◽  
Macro Scale ◽  
Unit Cells ◽  
Poisson's Ratios ◽  
Poisson’S Ratios

The concept of “mechanical metamaterials” has become increasingly popular, since their macro-scale characteristics can be designed to exhibit unusual combinations of mechanical properties on the micro-scale. The advances in additive manufacturing (AM, three-dimensional printing) techniques have boosted the fabrication of these mechanical metamaterials by facilitating a precise control over their micro-architecture. Although mechanical metamaterials with negative Poisson’s ratios (i.e., auxetic metamaterials) have received much attention before and have been reviewed multiple times, no comparable review exists for architected materials with positive Poisson’s ratios. Therefore, this review will focus on the topology-property relationships of non-auxetic mechanical metamaterials in general and five topological designs in particular. These include the designs based on the diamond, cube, truncated cube, rhombic dodecahedron, and the truncated cuboctahedron unit cells. We reviewed the mechanical properties and fatigue behavior of these architected materials, while considering the effects of other factors such as those of the AM process. In addition, we systematically analyzed the experimental, computational, and analytical data and solutions available in the literature for the titanium alloy Ti-6Al-4V. Compression dominated lattices, such as the (truncated) cube, showed the highest mechanical properties. All of the proposed unit cells showed a normalized fatigue strength below that of solid titanium (i.e., 40% of the yield stress), in the range of 12–36% of their yield stress. The unit cells discussed in this review could potentially be applied in bone-mimicking porous structures.

Polymerizable Nonconventional Gel Emulsions and Their Utilization in the Template Preparation of Low-Density, High-Strength Polymeric Monoliths and 3D Printing

2019 ◽  
Vol 52 (6) ◽  
pp. 2456-2463 ◽  
Author(s):  
Jianfei Liu ◽  
Pei Wang ◽  
Yinan He ◽  
Kaiqiang Liu ◽  
Rong Miao ◽  
...  
Keyword(s):  
3D Printing ◽  
High Strength ◽  
Low Density

METASET: An Automated Data Selection Method for Scalable Data-Driven Design of Metamaterials

2020 ◽  
Author(s):  
Yu-Chin Chan ◽  
Faez Ahmed ◽  
Liwei Wang ◽  
Wei Chen
Keyword(s):  
Point Processes ◽  
Data Driven ◽  
Combinatorial Search ◽  
Determinantal Point Processes ◽  
Unique Challenge ◽  
Mechanical Metamaterials ◽  
Unit Cells ◽  
Property Space ◽  
Physical Simulations ◽  
Scalable Search

Abstract Data-driven design of mechanical metamaterials is an increasingly popular method to combat costly physical simulations and immense, often intractable, geometrical design spaces. Using a precomputed dataset of unit cells, a multiscale structure can be quickly filled via combinatorial search algorithms, and machine learning models can be trained to accelerate the process. However, the dependence on data induces a unique challenge: An imbalanced dataset containing more of certain shapes or physical properties than others can be detrimental to the efficacy of the approaches and any models built on those sets. In answer, we posit that a smaller yet diverse set of unit cells leads to scalable search and unbiased learning. To select such subsets, we propose METASET, a methodology that 1) uses similarity metrics and positive semi-definite kernels to jointly measure the closeness of unit cells in both shape and property space, and 2) incorporates Determinantal Point Processes for efficient subset selection. Moreover, METASET allows the trade-off between shape and property diversity so that subsets can be tuned for various applications. Through the design of 2D metamaterials with target displacement profiles, we demonstrate that smaller, diverse subsets can indeed improve the search process as well as structural performance. We also apply METASET to eliminate inherent overlaps in a dataset of 3D unit cells created with symmetry rules, distilling it down to the most unique families. Our diverse subsets are provided publicly for use by any designer.

scholarly journals Bio-Inspired Active Skins for Surface Morphing

2019 ◽  
Vol 9 (1) ◽  
Author(s):  
Yujin Park ◽  
Gianmarco Vella ◽  
Kenneth J. Loh
Keyword(s):  
Deformation Mechanism ◽  
Unit Cell ◽  
Material Behavior ◽  
Two Dimensional ◽  
New Class ◽  
Mechanical Metamaterials ◽  
Unique Material ◽  
Out Of Plane ◽  
Unit Cells ◽  
Significant Attention

AbstractMechanical metamaterials that leverage precise geometrical designs and imperfections to induce unique material behavior have garnered significant attention. This study proposes a Bio-Inspired Active Skin (BIAS) as a new class of instability-induced morphable structures, where selective out-of-plane material deformations can be pre-programmed during design and activated by in-plane strains. The deformation mechanism of a unit cell geometrical design is analyzed to identify how the introduction of hinge-like notches or instabilities, versus their pristine counterparts, can pave way for controlling bulk BIAS behavior. Two-dimensional arrays of repeating unit cells were fabricated, with notches implemented at key locations throughout the structure, to harvest the instability-induced surface features for applications such as camouflage, surface morphing, and soft robotic grippers.

scholarly journals Mechanical Metamaterials on the Way from Laboratory Scale to Industrial Applications: Challenges for Characterization and Scalability

Materials ◽  
2020 ◽  
Vol 13 (16) ◽  
pp. 3605 ◽  
Author(s):  
Sarah C. L. Fischer ◽  
Leonie Hillen ◽  
Chris Eberl
Keyword(s):  
Design Space ◽  
Materials Design ◽  
Industrial Applications ◽  
Research Field ◽  
Simulation Tools ◽  
Mechanical Metamaterials ◽  
Unit Cells ◽  
Key Aspects ◽  
Industrial Standards ◽  
Functional Components

Mechanical metamaterials promise a paradigm shift in materials design, as the classical processing-microstructure-property relationship is no longer exhaustively describing the material properties. The present review article provides an application-centered view on the research field and aims to highlight challenges and pitfalls for the introduction of mechanical metamaterials into technical applications. The main difference compared to classical materials is the addition of the mesoscopic scale into the materials design space. Geometrically designed unit cells, small enough that the metamaterial acts like a mechanical continuum, enabling the integration of a variety of properties and functionalities. This presents new challenges for the design of functional components, their manufacturing and characterization. This article provides an overview of the design space for metamaterials, with focus on critical factors for scaling of manufacturing in order to fulfill industrial standards. The role of experimental and simulation tools for characterization and scaling of metamaterial concepts are summarized and herewith limitations highlighted. Finally, the authors discuss key aspects in order to enable metamaterials for industrial applications and how the design approach has to change to include reliability and resilience.

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