scholarly journals Mechanical Metamaterials on the Way from Laboratory Scale to Industrial Applications: Challenges for Characterization and Scalability

Materials ◽  
2020 ◽  
Vol 13 (16) ◽  
pp. 3605 ◽  
Author(s):  
Sarah C. L. Fischer ◽  
Leonie Hillen ◽  
Chris Eberl
Keyword(s):  
Design Space ◽  
Materials Design ◽  
Industrial Applications ◽  
Research Field ◽  
Simulation Tools ◽  
Mechanical Metamaterials ◽  
Unit Cells ◽  
Key Aspects ◽  
Industrial Standards ◽  
Functional Components

Mechanical metamaterials promise a paradigm shift in materials design, as the classical processing-microstructure-property relationship is no longer exhaustively describing the material properties. The present review article provides an application-centered view on the research field and aims to highlight challenges and pitfalls for the introduction of mechanical metamaterials into technical applications. The main difference compared to classical materials is the addition of the mesoscopic scale into the materials design space. Geometrically designed unit cells, small enough that the metamaterial acts like a mechanical continuum, enabling the integration of a variety of properties and functionalities. This presents new challenges for the design of functional components, their manufacturing and characterization. This article provides an overview of the design space for metamaterials, with focus on critical factors for scaling of manufacturing in order to fulfill industrial standards. The role of experimental and simulation tools for characterization and scaling of metamaterial concepts are summarized and herewith limitations highlighted. Finally, the authors discuss key aspects in order to enable metamaterials for industrial applications and how the design approach has to change to include reliability and resilience.

scholarly journals Planar Mechanical Metamaterials with Embedded Permanent Magnets

Materials ◽  
2020 ◽  
Vol 13 (6) ◽  
pp. 1313 ◽  
Author(s):  
Viacheslav Slesarenko
Keyword(s):  
Mechanical Characteristics ◽  
Design Space ◽  
Permanent Magnets ◽  
Three Dimensional ◽  
Three Dimensional Printing ◽  
Numerical Studies ◽  
Mechanical Metamaterials ◽  
Unit Cells ◽  
Post Buckling ◽  
Dimensional Printing

The design space of mechanical metamaterials can be drastically enriched by the employment of non-mechanical interactions between unit cells. Here, the mechanical behavior of planar metamaterials consisting of rotating squares is controlled through the periodic embedment of modified elementary cells with attractive and repulsive configurations of the magnets. The proposed design of mechanical metamaterials produced by three-dimensional printing enables the efficient and quick reprogramming of their mechanical properties through the insertion of the magnets into various locations within the metamaterial. Experimental and numerical studies reveal that under equibiaxial compression various mechanical characteristics, such as buckling strain and post-buckling stiffness, can be finely tuned through the rational placement of the magnets. Moreover, this strategy is shown to be efficient in introducing bistability into the metamaterial with an initially single equilibrium state.

scholarly journals Hierarchical mechanical metamaterials built with scalable tristable elements for ternary logic operation and amplitude modulation

2021 ◽  
Vol 7 (9) ◽  
pp. eabf1966
Author(s):  
Hang Zhang ◽  
Jun Wu ◽  
Daining Fang ◽  
Yihui Zhang
Keyword(s):  
Structural Diversity ◽  
Cell Number ◽  
Structural Elements ◽  
Ternary Logic ◽  
Stable States ◽  
One Dimensional ◽  
Logic Operation ◽  
Artificial Materials ◽  
Mechanical Metamaterials ◽  
Unit Cells

Multistable mechanical metamaterials are artificial materials whose microarchitectures offer more than two different stable configurations. Existing multistable mechanical metamaterials mainly rely on origami/kirigami-inspired designs, snap-through instability, and microstructured soft mechanisms, with mostly bistable fundamental unit cells. Scalable, tristable structural elements that can be built up to form mechanical metamaterials with an extremely large number of programmable stable configurations remains illusive. Here, we harness the elastic tensile/compressive asymmetry of kirigami microstructures to design a class of scalable X-shaped tristable structures. Using these structure as building block elements, hierarchical mechanical metamaterials with one-dimensional (1D) cylindrical geometries, 2D square lattices, and 3D cubic/octahedral lattices are designed and demonstrated, with capabilities of torsional multistability or independent controlled multidirectional multistability. The number of stable states increases exponentially with the cell number of mechanical metamaterials. The versatile multistability and structural diversity allow demonstrative applications in mechanical ternary logic operators and amplitude modulators with unusual functionalities.

scholarly journals Statistical analysis of the reproducibility of residual stress measurements in cold extruded parts

2021 ◽  
Author(s):  
Fabian Jaeger ◽  
Alessandro Franceschi ◽  
Holger Hoche ◽  
Peter Groche ◽  
Matthias Oechsner
Keyword(s):  
Residual Stress ◽  
Statistical Analysis ◽  
Stress Measurement ◽  
Industrial Applications ◽  
Cold Extrusion ◽  
X Ray Diffraction ◽  
Forming Process ◽  
X Ray ◽  
Stress States ◽  
Key Aspects

AbstractCold extruded components are characterized by residual stresses, which originate from the experienced manufacturing process. For industrial applications, reproducibility and homogeneity of the final components are key aspects for an optimized quality control. Although striving to obtain identical deformation and surface conditions, fluctuation in the manufacturing parameters and contact shear conditions during the forming process may lead to variations of the spatial residual stress distribution in the final product. This could lead to a dependency of the residual stress measurement results on the relative axial and circumferential position on the sample. An attempt to examine this problem is made by the employment of design of experiments (DoE) methods. A statistical analysis of the residual stress results generated through X-Ray diffraction is performed. Additionally, the ability of cold extrusion processes to generate uniform stress states is analyzed on specimens of austenitic stainless steel 1.4404 and possible correlations with the pre-deformed condition are statistically examined. Moreover, the influence of the coating, consisting of oxalate and a MoS2 based lubricant, on the X-Ray diffraction measurements of the surface is investigated.

The role of robotics in additive manufacturing: review of the AM processes and introduction of an intelligent system

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
J. Norberto Pires ◽  
Amin S. Azar ◽  
Filipe Nogueira ◽  
Carlos Ye Zhu ◽  
Ricardo Branco ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Computer Aided Design ◽  
Intelligent System ◽  
Material Selection ◽  
High Strength Steels ◽  
Industrial Applications ◽  
Layer By Layer ◽  
Content Type ◽  
Functional Components

Purpose Additive manufacturing (AM) is a rapidly evolving manufacturing process, which refers to a set of technologies that add materials layer-by-layer to create functional components. AM technologies have received an enormous attention from both academia and industry, and they are being successfully used in various applications, such as rapid prototyping, tooling, direct manufacturing and repair, among others. AM does not necessarily imply building parts, as it also refers to innovation in materials, system and part designs, novel combination of properties and interplay between systems and materials. The most exciting features of AM are related to the development of radically new systems and materials that can be used in advanced products with the aim of reducing costs, manufacturing difficulties, weight, waste and energy consumption. It is essential to develop an advanced production system that assists the user through the process, from the computer-aided design model to functional components. The challenges faced in the research and development and operational phase of producing those parts include requiring the capacity to simulate and observe the building process and, more importantly, being able to introduce the production changes in a real-time fashion. This paper aims to review the role of robotics in various AM technologies to underline its importance, followed by an introduction of a novel and intelligent system for directed energy deposition (DED) technology. Design/methodology/approach AM presents intrinsic advantages when compared to the conventional processes. Nevertheless, its industrial integration remains as a challenge due to equipment and process complexities. DED technologies are among the most sophisticated concepts that have the potential of transforming the current material processing practices. Findings The objective of this paper is identifying the fundamental features of an intelligent DED platform, capable of handling the science and operational aspects of the advanced AM applications. Consequently, we introduce and discuss a novel robotic AM system, designed for processing metals and alloys such as aluminium alloys, high-strength steels, stainless steels, titanium alloys, magnesium alloys, nickel-based superalloys and other metallic alloys for various applications. A few demonstrators are presented and briefly discussed, to present the usefulness of the introduced system and underlying concept. The main design objective of the presented intelligent robotic AM system is to implement a design-and-produce strategy. This means that the system should allow the user to focus on the knowledge-based tasks, e.g. the tasks of designing the part, material selection, simulating the deposition process and anticipating the metallurgical properties of the final part, as the rest would be handled automatically. Research limitations/implications This paper reviews a few AM technologies, where robotics is a central part of the process, such as vat photopolymerization, material jetting, binder jetting, material extrusion, powder bed fusion, DED and sheet lamination. This paper aims to influence the development of robot-based AM systems for industrial applications such as part production, automotive, medical, aerospace and defence sectors. Originality/value The presented intelligent system is an original development that is designed and built by the co-authors J. Norberto Pires, Amin S. Azar and Trayana Tankova.

Capability Based Weapon System-of-Systems Evaluation Strategies Design Space and Exploratory Analysis

2014 ◽  
Vol 527 ◽  
pp. 306-310
Author(s):  
Zhi Fei Li ◽  
Zi Mo Li ◽  
Feng Yang ◽  
Yi Fan Zhu
Keyword(s):  
Design Space ◽  
Early Period ◽  
System Of Systems ◽  
Exploratory Analysis ◽  
Fractional Factorial ◽  
Weapon System ◽  
Agent Based ◽  
Simulation Tools ◽  
Evaluation Strategies ◽  
Equipment Acquisition

It is an urgently problem to be solved that how to test a weapon system-of-systems capabilities in a joint operational context. Firstly, based on the capability assessment of weapon system-of-systems, a procedure of weapon system-of-systems capabilities evaluation strategies design space is proposed. Secondly, supported by agent-based simulation tools, an exploratory analysis example is given which uses the fractional factorial design and stepwise regression fit. This paper makes a better try on the measures selected of the system-of-systems capabilities in the early period of weapon equipment acquisition.

scholarly journals Divergent Design of Mechanical Metamaterials Clan Deducted from Arc-serpentine Curve

2021 ◽  
Author(s):  
Shengli Mi ◽  
Hongyi Yao ◽  
Xiaoyu Zhao ◽  
Wei Sun
Keyword(s):  
Thick Plate ◽  
Three Dimensional ◽  
Spatial Arrangement ◽  
Design Strategies ◽  
Shape Morphing ◽  
Mechanical Metamaterials ◽  
Unit Cells ◽  
Combinatorial Principles ◽  
Composite Curve ◽  
Typical Design

Abstract The exotic properties of mechanical metamaterials are determined by their unit-cells' structure and spatial arrangement, in analogy with the atoms of conventional materials. Companioned with the mechanism of structural or cellular materials1–5, the ancient wisdom of origami6–11 and kirigami12–16 and the involvement of multiphysics interaction2,17,18 enrich the programable mechanical behaviors of metamaterials, including shape-morphing8,12,14,16,19, compliance4,5,8,17,20, texture2,18,21, and topology11,18,22−25. However, typical design strategies are mainly convergent, which transfers various structures into one family of metamaterials that are relatively incompatible with the others and do not fully bring combinatorial principles3,10,26 into play. Here, we report a divergent strategy that designs a clan of mechanical metamaterials with diverse properties derived from a symmetric curve consisting of serpentines and arcs. We derived this composite curve into planar and cubic unit-cells and modularized them by attaching magnetics. Moreover, stacking each of them yields two- and three-dimensional auxetic metamaterials, respectively. Assembling with both modules, we achieved three thick plate-like metamaterials separately with flexibility, in-plane buckling, and foldability. Furthermore, we demonstrated that the hybrid of paradox properties is possible by combining two of the above assembles. We anticipate that this divergent strategy paves the path of building a hierarchical library of diverse combinable mechanical metamaterials and making conventional convergent strategies more efficient to various requests. Main

scholarly journals Development, characterization and stability of microemulsionated formulations of bacaba, Oenocarpus bacaba oil

2019 ◽  
Vol 49 (3) ◽  
pp. 246-255
Author(s):  
Maycon de Paula Ribeiro TORRES ◽  
Rhuan Vínicius de Freitas ESPRENDOR ◽  
Solange Maria BONALDO ◽  
Elton Brito RIBEIRO ◽  
Dênia Mendes de Sousa VALLADÃO
Keyword(s):  
Antioxidant Activity ◽  
Natural Products ◽  
Droplet Diameter ◽  
Radical Scavenging ◽  
Industrial Applications ◽  
Research Field ◽  
Hydrodynamic Diameter ◽  
Amazon Forest ◽  
Formulation Development ◽  
Rheological Characterization

ABSTRACT Advances in nanotechnology, combined with the use of natural products, represent a promissing research field. Brazil is a country of a rich biodiversity, especially in the Amazon forest. Fruits commonly used by local communities, such as bacaba (Oenocarpus bacaba), are potentially important for prospection of industrial applications of natural products. In nanotechnology, microemulsions stand out for providing a modified release to conveyed substances. This work aimed to develop microemulsionated formulations of bacaba oil, characterize them and evaluate their stability. We determined the HLB (hydrophile-lipophilic balance) of bacaba oil for formulation development. Six formulations were selected from pseudoternary diagrams, which indicated the proportions of surfactants, aqueous phase and bacaba oil. The viability of these formulations was evaluated through stability tests. We provided the rheological characterization of the formulations, evaluated their potential antioxidant activity through the DPPH (2,2-diphenyl-1-picrylhydrazyl) radical scavenging method, and determined the hydrodynamic diameter of the droplets. The microemulsions were stable throughout the test period. Droplet diameter was below 200 nm, and the microemulsions were characterized as newtonian fluids, presenting an increase in antioxidant activity when compared with the diluted oil. Our results confirm the potential of bacaba oil in microemulsionated formulation as a suitable carrier for active compounds.

scholarly journals Non-reciprocal robotic metamaterials

2019 ◽  
Vol 10 (1) ◽  
Author(s):  
Martin Brandenbourger ◽  
Xander Locsin ◽  
Edan Lerner ◽  
Corentin Coulais
Keyword(s):  
Skin Effect ◽  
Mechanical Energy ◽  
Standing Waves ◽  
Control Loops ◽  
Active Metamaterials ◽  
Mechanical Metamaterials ◽  
Wide Range ◽  
Propagating Waves ◽  
Mechanical Analogue ◽  
Unit Cells

Abstract Non-reciprocal transmission of motion is potentially highly beneficial to a wide range of applications, ranging from wave guiding to shock and vibration damping and energy harvesting. To date, large levels of non-reciprocity have been realized using broken spatial or temporal symmetries, yet mostly in the vicinity of resonances, bandgaps or using nonlinearities, thereby non-reciprocal transmission remains limited to narrow ranges of frequencies or input magnitudes and sensitive to attenuation. Here, we create a robotic mechanical metamaterials wherein we use local control loops to break reciprocity at the level of the interactions between the unit cells. We show theoretically and experimentally that first-of-their-kind spatially asymmetric standing waves at all frequencies and unidirectionally amplified propagating waves emerge. These findings realize the mechanical analogue of the non-Hermitian skin effect. They significantly advance the field of active metamaterials for non hermitian physics and open avenues to channel mechanical energy in unprecedented ways.

A Review of Methods for the Geometric Post-Processing of Topology Optimized Models

2020 ◽  
Vol 20 (6) ◽  
Author(s):  
Subodh C. Subedi ◽  
Chaman Singh Verma ◽  
Krishnan Suresh
Keyword(s):  
Design Space ◽  
Poor Quality ◽  
Industrial Applications ◽  
Post Processing ◽  
Design Validation ◽  
Element Mesh ◽  
Parametric Control ◽  
Software Packages ◽  
Future Work ◽  
Testing Design

Abstract Topology optimization (TO) has rapidly evolved from an academic exercise into an exciting discipline with numerous industrial applications. Various TO algorithms have been established, and several commercial TO software packages are now available. However, a major challenge in TO is the post-processing of the optimized models for downstream applications. Typically, optimal topologies generated by TO are faceted (triangulated) models, extracted from an underlying finite element mesh. These triangulated models are dense, poor quality, and lack feature/parametric control. This poses serious challenges to downstream applications such as prototyping/testing, design validation, and design exploration. One strategy to address this issue is to directly impose downstream requirements as constraints in the TO algorithm. However, this not only restricts the design space, it may even lead to TO failure. Separation of post-processing from TO is more robust and flexible. The objective of this paper is to provide a critical review of various post-processing methods and categorize them based both on targeted applications and underlying strategies. The paper concludes with unresolved challenges and future work.

scholarly journals Non-Auxetic Mechanical Metamaterials

Materials ◽  
2019 ◽  
Vol 12 (4) ◽  
pp. 635 ◽  
Author(s):  
Christa de Jonge ◽  
Helena Kolken ◽  
Amir Zadpoor
Keyword(s):  
Mechanical Properties ◽  
Yield Stress ◽  
Fatigue Behavior ◽  
Analytical Data ◽  
Three Dimensional ◽  
Mechanical Metamaterials ◽  
Macro Scale ◽  
Unit Cells ◽  
Poisson's Ratios ◽  
Poisson’S Ratios

The concept of “mechanical metamaterials” has become increasingly popular, since their macro-scale characteristics can be designed to exhibit unusual combinations of mechanical properties on the micro-scale. The advances in additive manufacturing (AM, three-dimensional printing) techniques have boosted the fabrication of these mechanical metamaterials by facilitating a precise control over their micro-architecture. Although mechanical metamaterials with negative Poisson’s ratios (i.e., auxetic metamaterials) have received much attention before and have been reviewed multiple times, no comparable review exists for architected materials with positive Poisson’s ratios. Therefore, this review will focus on the topology-property relationships of non-auxetic mechanical metamaterials in general and five topological designs in particular. These include the designs based on the diamond, cube, truncated cube, rhombic dodecahedron, and the truncated cuboctahedron unit cells. We reviewed the mechanical properties and fatigue behavior of these architected materials, while considering the effects of other factors such as those of the AM process. In addition, we systematically analyzed the experimental, computational, and analytical data and solutions available in the literature for the titanium alloy Ti-6Al-4V. Compression dominated lattices, such as the (truncated) cube, showed the highest mechanical properties. All of the proposed unit cells showed a normalized fatigue strength below that of solid titanium (i.e., 40% of the yield stress), in the range of 12–36% of their yield stress. The unit cells discussed in this review could potentially be applied in bone-mimicking porous structures.

Sign in / Sign up

Export Citation Format

Share Document