scholarly journals Theoretical and experimental analysis of a partially textured thrust bearing with square dimples

2007 ◽  
Vol 221 (7) ◽  
pp. 771-778 ◽  
Author(s):  
V. G. Marian ◽  
M Kilian ◽  
W Scholz
Keyword(s):  
Film Thickness ◽  
Carrying Capacity ◽  
Thrust Bearing ◽  
Surface Texturing ◽  
Optimal Number ◽  
Friction Torque ◽  
Fluid Film ◽  
Load Carrying Capacity ◽  
Load Carrying ◽  
Fluid Film Thickness

Surface texturing has proved to be very efficient in full and mixed lubrication, reducing the friction coefficient and the wear rate of mating surfaces. By partially texturing the inlet zone of a thrust washer pad load carrying capacity is generated in the system. In the present paper, a partially textured thrust bearing with square dimples is analysed theoretically using a thermohydrodynamic model. The equations are solved numerically by the finite-difference method. The bearing was realized by the photolithographic method and the theoretical results (fluid film thickness and friction torque) were compared with the experimental data obtained on the test rig. It is found that an optimal number of 12 sectors maximize the load carrying capacity of the bearing. The optimal textured fraction, which maximizes the load carrying capacity is 0.5 on the circumferential direction and 0.9-1 on the radial direction. A good correlation was found between the theoretical and experimental results for the two measured parameters (fluid film thickness and friction torque).

The Effects of Surface Roughening and Protective Film Formation on Scuff Initiation in Boundary Lubrication

1991 ◽  
Vol 113 (2) ◽  
pp. 295-302 ◽  
Author(s):  
Young-ze Lee ◽  
K. C. Ludema
Keyword(s):  
Surface Roughness ◽  
Film Thickness ◽  
Carrying Capacity ◽  
Fluid Film ◽  
Surface Roughening ◽  
Protective Film ◽  
Load Carrying Capacity ◽  
Surface Failure ◽  
Load Carrying ◽  
Fluid Film Thickness

The mechanisms of failure of lubricated steel surfaces were investigated. The focus was on two phenomena, namely, the effects of lubricant reactivity and the effects of sliding speed. Experiments were performed with the ball-on-flat and the cylinder-on-flat geometries in the manner of the methods used to develop the failure maps of the (OECD) IRG. Contact resistance and coefficient of friction were measured during the tests and surface roughness was measured frequently during the tests. Surface failure could not be predicted by using the ratio λ (the ratio of fluid film thickness to composite surface roughness) except when chemically inert lubricants are used. Even then the adverse influence of temperature rise on fluid film thickness does not adequately explain the low load carrying capacity of lubricated surfaces at high sliding speeds. There is a separate effect, namely, a quicker and more severe surface roughening at high speeds than at low speeds, which causes surface failure. The protective layers on sliding surfaces that form by chemical reaction with the lubricant were found to reduce the surface roughening and increase the load carrying capacity of surfaces to values of λ as low as 0.03.

The Validity of the Reynolds Equation in Modeling Hydrostatic Effects in Gas Lubricated Textured Parallel Surfaces

2005 ◽  
Vol 128 (2) ◽  
pp. 345-350 ◽  
Author(s):  
Y. Feldman ◽  
Y. Kligerman ◽  
I. Etsion ◽  
S. Haber
Keyword(s):  
Carrying Capacity ◽  
Reynolds Equation ◽  
Stokes Equations ◽  
Surface Texturing ◽  
Laser Surface Texturing ◽  
Physical Parameters ◽  
Load Carrying Capacity ◽  
Wide Range ◽  
Load Carrying ◽  
Parallel Surfaces

Microdimples generated by laser surface texturing (LST) can be used to enhance performance in hydrostatic gas-lubricated tribological components with parallel surfaces. The pressure distribution and load carrying capacity for a single three-dimensional dimple, representing the LST, were obtained via two different methods of analysis: a numerical solution of the exact full Navier-Stokes equations, and an approximate solution of the much simpler Reynolds equation. Comparison between the two solution methods illustrates that, despite potential large differences in local pressures, the differences in load carrying capacity, for realistic geometrical and physical parameters, are small. Even at large clearances of 5% of the dimple diameter and pressure ratios of 2.5 the error in the load carrying capacity is only about 15%. Thus, for a wide range of practical clearances and pressures, the simpler, approximate Reynolds equation can safely be applied to yield reasonable predictions for the load carrying capacity of dimpled surfaces.

Density Variation Effects in Stepped-Thrust Bearings

1959 ◽  
Vol 26 (3) ◽  
pp. 337-340
Author(s):  
C. F. Kettleborough
Keyword(s):  
Coefficient Of Friction ◽  
Carrying Capacity ◽  
Thrust Bearing ◽  
Density Variation ◽  
Load Carrying Capacity ◽  
Thrust Bearings ◽  
Load Carrying ◽  
The Coefficient Of Friction

Abstract The problem of the stepped-thrust bearing is considered but, whereas normally volumetric continuity is assumed, the equations are solved assuming mass continuity; i.e., the variation of density is also considered as well as the effect of the stepped discontinuity on the load-carrying capacity and the coefficient of friction. Computed theoretical curves illustrate the importance of the density on the operation of this bearing and, in part, explain results already published.

Performance analysis of rough surface hybrid thrust bearing with elliptical dimples

2020 ◽  
pp. 135065012093198
Author(s):  
Vivek Kumar ◽  
Satish C Sharma
Keyword(s):  
Surface Roughness ◽  
Carrying Capacity ◽  
Machining Process ◽  
Fluid Film ◽  
Textured Surface ◽  
Stiffness Coefficient ◽  
Load Carrying Capacity ◽  
Power Losses ◽  
Load Carrying ◽  
Film Stiffness

Surface roughness is inherent to all machining processes. Therefore, even a high precision machining process renders micro-roughness to some extent on the surface of conventional materials. The asperities height of many rough engineering surfaces follows Gaussian distribution. The surface roughness on the bearing surface may significantly affect the bearing performance. Surface texturing is emerging as a new technique to improve the tribological behavior of the mating surfaces. Usually dimensions/height of micro-roughness is of order of the depth of surface textures in fluid film bearings. Neglecting micro-roughness while numerically simulating a textured surface bearing may generate inaccurate bearing performance data. In presented work, finite element simulation of textured surface hybrid thrust bearings has been performed. Surface texture is provided over thrust pad in the form of regular arrays of elliptical dimples. A parametric optimization is carried out to determine optimum attributes of elliptical dimple (axis, depth, texture length and orientation) so that the load-carrying capacity and fluid film stiffness should be maximized and film frictional power losses should be minimized. Use of textured surface (with optimum elliptical dimple attributes) results into a significant enhancement in load-carrying capacity (91.3%), film stiffness coefficient (+98.8%) and reduction in frictional power losses (−48.3%). It is also observed that elliptical dimple and micro-roughness (transverse orientation) generate synergistic effects in further enhancing the load-carrying capacity (+101.4%) and film stiffness coefficient (+112%) of the bearing.

Deformation Effects on the Load Carrying Capacity of the Barrel Bearing in Axial Piston Pumps and Motors

2006 ◽  
Author(s):  
Peter A. J. Achten ◽  
Marc P. A. Schellekens
Keyword(s):  
Elastic Deformation ◽  
Carrying Capacity ◽  
Thrust Bearing ◽  
Pressure Profile ◽  
Load Carrying Capacity ◽  
Axial Piston Pumps ◽  
Load Carrying ◽  
Face Seals ◽  
Axial Piston Machine ◽  
Axial Piston

Most hydrostatic pumps and motors apply mechanical face seals, often also acting as a thrust bearing. The load carrying capacity of these bearings is very much dependent on the pressure profile generated in the sealing gap. Previous research, outside pumps and motors, has already shown that the gap pressure profile is largely influenced by small radial deformations of the seal lands. This paper discusses the elastic deformation of pump components and the effects of these deformations on the load carrying capacity of a barrel in an axial piston machine.

The Performance of Hydrodynamic Lubricating Films With Viscosity Variations Perpendicular to the Direction of Motion

1972 ◽  
Vol 94 (1) ◽  
pp. 44-48 ◽  
Author(s):  
E. B. Qvale ◽  
F. R. Wiltshire
Keyword(s):  
Film Thickness ◽  
Carrying Capacity ◽  
Load Carrying Capacity ◽  
End Effects ◽  
Parametric Curves ◽  
One Dimensional ◽  
Lubricating Film ◽  
Families Of Curves ◽  
Load Carrying ◽  
The Coefficient Of Friction

The effects of prescribed viscosity variations across a hydrodynamic lubricating film are studied. The film is strictly one dimensional and end effects are neglected. The viscosity variations are given by three families of curves. The considerable decreases (in the limit 100 percent) and occasional increases in the coefficient of friction that can occur for constant film thickness and load-carrying capacity are evaluated and the results are presented in terms of parametric curves. Important physical situations where these viscosity variations may be observed or produced are described.

A Theory of Liquid-Solid Lubrication in Elastohydrodynamic Regime

1989 ◽  
Vol 111 (3) ◽  
pp. 440-444 ◽  
Author(s):  
M. M. Khonsari ◽  
S. H. Wang ◽  
Y. L. Qi
Keyword(s):  
Particle Size ◽  
Film Thickness ◽  
Carrying Capacity ◽  
Theoretical Study ◽  
Solid Particles ◽  
Solid Lubrication ◽  
Load Carrying Capacity ◽  
Line Contact ◽  
Load Carrying ◽  
Bounding Surfaces

A theoretical study of the effectiveness of solid particles dispersed in oil in the elastohydrodynamic line contact is presented. The analysis includes the variation of the viscosity and density of the lubricant as a function of pressure. The deformation of solid particles and that of the bounding surfaces are taken into consideration. Results are presented for the variation of the film thickness and the load carrying capacity as a function of the particle size, concentration, and properties of various types of particles.

Analysis of Magneto Rheological Fluid Journal Bearing

2019 ◽  
Vol 895 ◽  
pp. 152-157 ◽  
Author(s):  
B. Narasimha Rao ◽  
A. Seshadri Sekhar
Keyword(s):  
Magnetic Field ◽  
Newtonian Fluid ◽  
Carrying Capacity ◽  
Smart Materials ◽  
Journal Bearing ◽  
Fluid Film ◽  
Load Carrying Capacity ◽  
Mr Fluid ◽  
Load Carrying ◽  
Magneto Rheological

Magneto Rheological (MR) fluids are a class of smart materials where the shear stress is not directly proportional to rate of shear. The viscosity of fluid changes as magnetic field changes and hence this phenomenon is very useful in bearing-rotor system for attenuating the vibrations. In the present study the application of MR fluid as lubricant instead of Newtonian fluid in the journal bearing is explored through steady state, dynamic characteristics and stability. MR fluid film has been modeled as per Bingham rheological model. FEM with three node triangular elements has been used to solve the Reynolds equation both for the Newtonian fluid film and MR fluid film. The results show the load carrying capacity in the case of MR fluid journal bearing is higher than that of using the Newtonian fluid. The load carrying capacity increases with the increasing magnetic field for all eccentricity ratios. The results also show better stability of the bearing using MR fluid at higher eccentricity ratios. The unbalance response of the rotor mounted on the journal bearing using MR fluid is also estimated to be lower than that of with the Newtonian fluid.

Performance characteristics of rectangular aerostatic thrust bearing by conformal mapping

2018 ◽  
Vol 70 (8) ◽  
pp. 1457-1475
Author(s):  
Shang-Han Gao ◽  
Sheng-Long Nong
Keyword(s):  
Conformal Mapping ◽  
Pressure Distribution ◽  
Carrying Capacity ◽  
Thrust Bearing ◽  
Performance Characteristics ◽  
Load Carrying Capacity ◽  
Möbius Transform ◽  
Content Type ◽  
Air Supply ◽  
Load Carrying

Purpose This paper aims to analyze the pressure distribution of rectangular aerostatic thrust bearing with a single air supply inlet using the complex potential theory and conformal mapping. Design/methodology/approach The Möbius transform is used to map the interior of a rectangle onto the interior of a unit circle, from which the pressure distribution and load carrying capacity are obtained. The calculation results are verified by finite difference method. Findings The constructed Möbius formula is very effective for the performance characteristics researches for the rectangular thrust bearing with a single air supply inlet. In addition, it is also noted that to obtain the optimized load carrying capacity, the square thrust bearing can be adopted. Originality/value The Möbius transform is found suitable to describe the pressure distribution of the rectangular thrust bearing with a single air supply inlet.

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