Optimization of Machining Tolerance Allocation

2006 ◽  
pp. 105-144
Keyword(s):  
Tolerance Allocation

Accuracy Synthesis of Redundant Parallel Kinematic Mechanism with Weighted Least Square Method

2012 ◽  
Vol 499 ◽  
pp. 3-8
Author(s):  
Xin You Li ◽  
Wu Yi Chen
Keyword(s):  
Machine Tool ◽  
Conventional Method ◽  
Least Square Method ◽  
Least Square ◽  
Tolerance Allocation ◽  
Manufacturing Processes ◽  
Manufacturing Cost ◽  
Parallel Kinematic Mechanism ◽  
Parallel Kinematic ◽  
Kinematic Mechanism

In order to reduce manufacturing cost, a methodology of accuracy synthesis for machine tool was recommended by combining both machining cost and Least Square method. Weighted coefficients representing the machining difficulty of manufacturing processes were introduced. 3PRS/UPS redundant parallel kinematic mechanism (3PRS/UPS PKM) was taken as an example, and its component tolerances were derived by the proposed method. Comparing with conventional method, the component tolerances were allocated reasonably. A further tolerance allocation for spherical and rotational joints was studied in detail. And hence, the producibility of component was improved and the manufacturing cost was reduced. The results showed that the proposed method was capable of producing tolerance allocations economically and accurately.

Mechanical Design for Accuracy of Linkage Servo Press for Near-Net Shape Forming

2018 ◽  
Author(s):  
Jing Tao ◽  
Huanan Qian ◽  
Suiran Yu
Keyword(s):  
Mechanical Design ◽  
Structure Design ◽  
Tolerance Allocation ◽  
Component Level ◽  
Eccentric Load ◽  
Servo Press ◽  
Near Net Shape ◽  
Net Shape Forming ◽  
Heavy Loads

The accuracy of machine is important to achieving highly accurate shapes. This paper is focused on mechanical design of highly accurate mechanical linkage servo press applicable to (near-)net shape forming. The effects of geometric errors, deformations under heavy loads and ram tilting are analyzed. A top-down design for accuracy approach is proposed: First, accuracy model for identification of inaccuracy-causing factors and their interlinking relations is developed. Then, based on this model, top accuracy index are decomposed and translated into structure design specifications at component level. Both analytic and simulation methods are employed for design for accuracy in aspects of dimensional and geometric tolerance allocation, stiffness synthesis and anti-eccentric load capability. A case study of mechanical design for accuracy of a six-linkage mechanical servo press is also presented to demonstrate and test the proposed design approaches.

Optimal tolerance allocation in the optical head of near-field recording system

2006 ◽  
Author(s):  
Jun-Hee Lee ◽  
Hyoung-Kil Yoon ◽  
Jaehwa Jeong ◽  
Dae-Gab Gweon ◽  
Wan-Doo Kim
Keyword(s):  
Near Field ◽  
Recording System ◽  
Tolerance Allocation ◽  
Optical Head ◽  
Field Recording

A Probabilistic Tolerance Allocation Method for Dynamic Mechanical Systems With Periodic Response and Discontinuous Forcing Functions

1995 ◽  
Author(s):  
F. Zhang ◽  
B. J. Gilmore ◽  
A. Sinha
Keyword(s):  
Combustion Engine ◽  
Equations Of Motion ◽  
Mechanical Systems ◽  
Optimization Procedure ◽  
Tolerance Allocation ◽  
Radial Clearance ◽  
Time Varying ◽  
Link Length ◽  
Design Variables ◽  
Forcing Functions

Abstract Tolerance allocation standards do not exist for mechanical systems whose response are time varying and are subjected to discontinuous forcing functions. Previous approaches based on optimization and numerical integration of the dynamic equations of motion encounter difficulty with determining sensitivities around the force discontinuity. The Alternating Frequency/Time approach is applied here to capture the effect of the discontinuity. The effective link length model is used to model the system and to account for the uncertainties in the link length, radial clearance and pin location. Since the effective link length model is applied, the equations of motion for the nominal system can be applied for the entire analysis. Optimization procedure is applied to the problem where the objective is to minimize the manufacturing costs and satisfy the constraints imposed on mechanical errors and design variables. Examples of tolerance allocation are presented for a single cylinder internal combustion engine.

Process Capability Based Tolerance Allocation in Pneumatic Percussive Riveting

2020 ◽  
Author(s):  
Hua Wang ◽  
Jialei Zhang ◽  
Junyang Yu
Keyword(s):  
High Efficiency ◽  
Load Transfer ◽  
Process Capability ◽  
Tolerance Analysis ◽  
Tolerance Allocation ◽  
Hole Drilling ◽  
Case Method ◽  
Pneumatic Hammer ◽  
Worst Case ◽  
Mating Conditions

Abstract Pneumatic percussive riveting is an important way to join the sheet metals. In order to ensure the load transfer and the fatigue performance of riveted joint, the interference of the rivet/hole is strictly specified. The interference of the rivet/hole is highly correlated with the process capability of the pneumatic hammer and the diameter of the pre-hole. It is a critical step to choose the appropriate pneumatic hammer to ensure the interference requirements. Energy per blow of the pneumatic hammer is a proclaimed parameter from the riveting hammer manufacturer. It is difficult for the designer to choose the riveting hammer in practical riveting scheme based on energy per blow. Tolerance analysis is an efficient way to model the manufacturing variation and implement process control. This paper presents the tolerance allocation of the pneumatic percussive riveting based on the process capability of the pneumatic hammer. In order to obtain the designed interferences of the rivet/hole, a tolerance chain is built with the process capability of the pneumatic hammer, the diameter of the pre-hole and the diameter of the rivet shank. The process capability of the pneumatic hammer is represented with the interferences of the rivet/hole after riveting. It is an intuitive parameter for the designer to choose the riveting hammer in practical riveting scheme. The process capability of the pneumatic hammer is obtained from the designed riveting experiments with the pneumatic percussive riveting platform. The diameter of the pre-hole affects the interference of the rivet/hole also. The tolerance for manual hole-drilling should be determined to assure the interference requirements and high drilling operation efficiency simultaneously. The variation of the pre-hole is obtained from the manual drilling experiments and diameter measurements. Different hole-drilling results in different mating conditions between the pre-hole and the rivet. The fit conditions of different pre-holes are modeled and the final interferences after riveting are analyzed. Worst case method and statistical analysis method are two common methods for tolerance analysis. For the manual hole-drilling and the pneumatic percussive riveting, worst case method is employed to analyze the constructed tolerance chain in order to accomplish the interferences of the rivet/hole. The different analyzed dimensions, rivet-hole clearances and pre-hole drilling variation, are investigated respectively. The reported work enhances the understanding of the tolerance allocation for the pneumatic percussive riveting. The interference based process capability of the pneumatic hammer provides good reference for pneumatic hammer choosing in riveting scheme. The reported tolerance chain of the interference could be used for the tolerance determination of manual hole-drilling with good quality and high efficiency.

Dimensional Tolerance Allocation of Stochastic Dynamic Mechanical Systems Through Performance and Sensitivity Analysis

1990 ◽  
Author(s):  
S. J. Lee ◽  
B. J. Gilmore ◽  
M. M. Ogot
Keyword(s):  
Sensitivity Analysis ◽  
Probabilistic Models ◽  
General Procedure ◽  
Equations Of Motion ◽  
Mechanical Systems ◽  
Tolerance Allocation ◽  
Stochastic Dynamic ◽  
Link Length ◽  
Analysis And Design ◽  
Dynamic Mechanical

Abstract Uncertainties due to random dimensional tolerances within stochastic dynamic mechanical systems lead to mechanical errors and thus, performance degradation. Since design standards do not exist for these systems, analysis and design tools are needed to properly allocate tolerances. This paper presents probabilistic models and methods to allocate tolerances on the link lengths and radial clearances such that the system meets a probabilistic and time dependent performance criterion. The method includes a general procedure for sensitivity analysis, using the effective link length model and nominal equations of motion. Since the sensitivity analysis requires only the nominal equations of motion and statistical information as input, it is straight forward to implement. An optimal design problem is formulated to allocate random tolerances. Examples are presented to illustrate the approach and its generality. This paper provides a solution to the tolerance allocation problem for stochastic dynamically driven mechanical systems.

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