Practical Probability Distributions for Product Reliability Analysis

2019 ◽  
Vol 26 (2) ◽  
pp. 290-310 ◽  
Author(s):  
Balaraju Jakkula ◽  
Govinda Raj M. ◽  
Murthy Ch.S.N.

Purpose Load haul dumper (LHD) is one of the main ore transporting machineries used in underground mining industry. Reliability of LHD is very significant to achieve the expected targets of production. The performance of the equipment should be maintained at its highest level to fulfill the targets. This can be accomplished only by reducing the sudden breakdowns of component/subsystems in a complex system. The identification of defective component/subsystems can be possible by performing the downtime analysis. Hence, it is very important to develop the proper maintenance strategies for replacement or repair actions of the defective ones. Suitable maintenance management actions improve the performance of the equipment. This paper aims to discuss this issue. Design/methodology/approach Reliability analysis (renewal approach) has been used to analyze the performance of LHD machine. Allocations of best-fit distribution of data sets were made by the utilization of Kolmogorov–Smirnov (K–S) test. Parametric estimation of theoretical probability distributions was made by utilizing the maximum likelihood estimate (MLE) method. Findings Independent and identical distribution (IID) assumption of data sets was validated through trend and serial correlation tests. On the basis of test results, the data sets are in accordance with IID assumption. Therefore, renewal process approach has been utilized for further investigation. Allocations of best-fit distribution of data sets were made by the utilization of Kolmogorov–Smirnov (K–S) test. Parametric estimation of theoretical probability distributions was made by utilizing the MLE method. Reliability of each individual subsystem has been computed according to the best-fit distribution. In respect of obtained reliability results, the reliability-based preventive maintenance (PM) time schedules were calculated for the expected 90 percent reliability level. Research limitations/implications As the reliability analysis is one of the complex techniques, it requires strategic decision making knowledge for the selection of methodology to be used. As the present case study was from a public sector company, operating under financial constraints the conclusions/findings may not be universally applicable. Originality/value The present study throws light on this equipment that need a tailored maintenance schedule, partly due to the peculiar mining conditions, under which they operate. This study mainly focuses on estimating the performance of four numbers of well-mechanized LHD systems with reliability, availability and maintainability (RAM) modeling. Based on the drawn results, reasons for performance drop of each machine were identified. Suitable recommendations were suggested for the enhancement of performance of capital intensive production equipment. As the maintenance management is only the means for performance improvement of the machinery, PM time intervals were estimated with respect to the expected rate of reliability level.


1984 ◽  
Vol 1 (19) ◽  
pp. 164 ◽  
Author(s):  
A. Mol ◽  
R.L. Groeneveld ◽  
A.J. Waanders

This paper discusses the need to incorporate a reliability analysis in the design procedures for rubble mound breakwaters. Such an analysis is defined and a suggested approach is outlined. Failure mechanisms are analysed and categorized in Damage Event Trees. The probability of failure is computed using a level III simulation method to include time and cumulative effects and to account for skewed probability distributions. Typical outputs of the computer program are shown and compared with results according to traditional design approaches. The paper concludes that there is a definite need to include reliability analysis in the design procedures for larger breakwaters and such an analysis must consider the accuracy of design parameters and methods.


2016 ◽  
Vol 43 (4) ◽  
pp. 369-377 ◽  
Author(s):  
Ahmed Osama ◽  
Tarek Sayed ◽  
Said Easa

A reliability analysis framework is used to evaluate the risk of limited sight distance for permitted left-turn movements due to the presence of opposing left-turn vehicles. Two signalized intersection approaches in the city of Surrey were used as case studies for the framework. Geometric and traffic video data was collected and analyzed using a computer vision tool to extract the input variables probability distributions. The data was used in the reliability analysis where first-order and Importance Sampling methods were performed. The analysis showed that the probability of non-compliance was considerable at one approach due to its large left-turn lane offset. The analysis also showed that the probability of non-compliance increased substantially when the obstacle vehicle was a bus rather than a passenger car. Moreover, the time gap had a higher impact on the probability of non-compliance compared to speed. Strategies were suggested to overcome the high probability of non-compliance.


Author(s):  
Singiresu S. Rao ◽  
Yang Zhou

Abstract The performance of a mechanical or structural system can be improved through a proper selection of its design parameters such as the geometric dimensions, external actions (loads) and material characteristics. The computation of the reliability of a system, in general, requires a knowledge of the probability distributions of the parameters of the system. It is known that for most practical systems, the exact probability distributions of the parameters are not known. However, the first few moments of the parameters of the system may be readily available in many cases from experimental data. The determination of the reliability and the sensitivity of reliability to variations or fluctuations in the parameters of the system starts with the establishment of a suitable limit state equation. This work presents a reliability analysis approach for mechanical and structural systems using the fourth order moment function for approximating the first four moments of the limit state function. By combining the fourth-order moment function with the probabilistic perturbation method, numerical methods are developed for finding the reliability and sensitivity of reliability of the system. An automobile brake and a power screw are considered for demonstrating the methodology and effectiveness of the proposed computational approach. The results of the automobile brake are compared with those given by the Monte Carlo method.


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