Characterization of physical and mechanical properties of aluminium based composites reinforced with titanium diboride particulates

2020 ◽  
pp. 002199832098080
Author(s):  
Dipankar Dey ◽  
Abhijit Bhowmik ◽  
Ajay Biswas

Particulate reinforced aluminium matrix composites are one of the most attractive approaches for applications where high strength and hardness combinations are necessary. The aspiration of this study is to investigate the effect of titanium diboride addition on physical and mechanical properties of Al2024-TiB2 composites manufactured using stir casting route, by varying the weight percentages (wt.%) (0, 3, 6 and 9 percent) of titanium diboride particulates. During the casting process, stirring time and speed were kept constant and same for all the composites. Microstructural analysis demonstrates uniformity in TiB2 distribution and also strong matrix-reinforcement bonding which can be as a result of magnesium addition and preheating of titanium diboride particles before incorporating into the molten aluminium. With an increment in the wt.% of TiB2 particulates, hardness and tensile strength of the prepared composites improved, a significant improvement in hardness as well as tensile strength is encountered in Al2024-9% TiB2 composite, which is 44.94% and 35.49% higher than Al2024 matrix alloy, respectively. SEM analysis of the fractured surfaces revealed that the mode of fracture of unreinforced material is purely ductile but reinforced material fractured by nucleation of cracks and plastic deformation.

Materials ◽  
2020 ◽  
Vol 13 (12) ◽  
pp. 2865
Author(s):  
Md Jihad Miah ◽  
Md. Munir Hossain Patoary ◽  
Suvash Chandra Paul ◽  
Adewumi John Babafemi ◽  
Biranchi Panda

This paper investigates the possibility of utilizing steel slags produced in the steelmaking industry as an alternative to burnt clay brick aggregate (BA) in concrete. Within this context, physical, mechanical (i.e., compressive and splitting tensile strength), length change, and durability (porosity) tests were conducted on concrete made with nine different percentage replacements (0%, 10%, 20%, 30%, 40%, 50%, 60%, 80%, and 100% by volume of BA) of BA by induction of furnace steel slag aggregate (SSA). In addition, the chemical composition of aggregate through X-ray fluorescence (XRF) analysis and microstructural analysis through scanning electron microscopy (SEM) of aggregates and concrete were performed. The experimental results show that the physical and mechanical properties of concrete made with SSA were significantly higher than that of concrete made with BA. The compressive and tensile strength increased by 73% when SSA fully replaced BA. The expansion of concrete made with SSA was a bit higher than the concrete made with BA. Furthermore, a significant lower porosity was observed for concrete made with SSA than BA, which decreased by 40% for 100% SSA concrete than 100% BA concrete. The relation between compressive and tensile strength with the porosity of concrete mixes are in agreement with the relationships presented in the literature. This study demonstrates that SSA can be used as a full replacement of BA, which is economical, conserves the natural aggregate, and is sustainable building material since burning brick produces a lot of CO2.


2018 ◽  
Vol 877 ◽  
pp. 50-53 ◽  
Author(s):  
Vinayashree ◽  
R. Shobha

Aluminium composites are in predominant use due to their lower weight and high strength among the MMC’s. Aluminium 6061 is selected as matrix and E-glass fiber is selected as reinforcement. Fabrication of composite is done by stir casting method. Each fabrication carries the E-glass reinforcement content varied from 2% to 10%. The present article attempts to evaluate the mechanical properties of E-glass fibre reinforced composite and study the effect of reinforcement on the matrix alloy through mechanical properties. When compared to ascast mechanical properties the UTS has increased from 74.28 N/sq mm to 146.8 N/sq mm for a composite at 6% E-glass. The hardness of as-cast has also increased from 22 RHB to 43 RHB at 6% E-glass and the wear of composite has exhibited a decreasing tend with increase in reinforcement content along the sliding distance. The results are analyzed in certain depth in the current paper. The mechanical properties of composites have improved with the increase in the weigh percentage of glass fiber in the aluminium matrix.


2019 ◽  
Vol 130 ◽  
pp. 01005
Author(s):  
Cindy Retno Putri ◽  
Anne Zulfia Syahrial ◽  
Salahuddin Yunus ◽  
Budi Wahyu Utomo

The goal of this research is to improve the mechanical properties such as strength, hardness and wear resistance for automotive application such as brake shoe and bearings due to high cycle, load and impact during their usage. Therefore, another alloying element or reinforcement addition is necessary. In this work, the composites are made by ADC 12 (Al-Si aluminum alloy) as the matrix and reinforced with micro SiC through stir casting process and TiB is added various from (0.04, 0.06, 0.15, 0.3 and 0.5) wt.% that act as grain refiners and 5 wt.% of Mg is added to improve the wettability of the composites. The addition of TiB improves the mechanical properties because the grain becomes finer and uniform, and the addition of Mg makes the matrix and reinforce have better adhesion. The results obtained that the optimum composition was found by adding 0.15 wt.% of TiB with tensile strength improve from 98 MPa to 136.3 MPa, hardness from 35 to 53 HRB and wear rate reduced from 0.006 2 mm3 s−1 to 0.002 3 mm3 s−1 respectively.


Author(s):  
J. Arun Prakash ◽  
P. Shanmughasundaram ◽  
M. Vemburaj ◽  
P. Gowtham

This work deals with the examination of the mechanical properties of Aluminium (LM6) reinforced with iron oxide (Fe2O3). Stir casting process is used to formulate the composite sampling by varying iron oxide in 5% and 10% by weight. Three different heat treatment process of hardening, annealing and normalizing is carried out on samples of aluminium (LM6), aluminium (LM6) + 5% Fe2O3 and aluminium (LM6) + 10% Fe2O3. Composite specimens are tested to analyze the mechanical properties such as hardness, yield stress, tensile strength and elongation. Present reinforcement specks enabled the alloy to preserve higher hardness during the heat treatment. Results have shown substantial improvements in properties of the specimens with various compositions of reinforcement.


2021 ◽  
Vol 2021 ◽  
pp. 1-7
Author(s):  
Xiaosheng Liu ◽  
Weijun Wang ◽  
Quan Liu ◽  
Chao Yuan

The backfill of metal mines is easily damaged by the disturbance due to their low strength. We proposed a method that uses flexible meshes as the backfill skeleton to enhance the strength of the backfill. The physical and mechanical properties of the flexible mesh-reinforced filling body are investigated by combining theoretical analysis and laboratory experiments. The strengthening effect is remarkable with the flexible meshes. With the friction-passive resistance between the high-strength reinforcement material and the filling body, the insufficient tensile strength of the filling body is compensated and the reinforcement is improved. The ultimate compressive strength is increased by 1.07 to 1.35 times, and the elastic modulus is increased by 1.08 to 4.42 times. We concluded that the essence of strengthening the flexible mesh-reinforced filling is to increase the cohesive force of the filling and increase the ability to resist external load damage.


2019 ◽  
Vol 969 ◽  
pp. 122-127
Author(s):  
B.N. Anjan ◽  
G.V. Preetham Kumar

Zinc aluminum based matrix composites reinforced with SiC and Al2O3 particles have significant applications in the automobile field. Stir casting method followed by squeeze process was used for fabrication. ZA27 composites reinforced with SiC and Al2O3 particles (20-50µm) in various weight percentage (wt%) ranges from 0-10 in a step of 5 each was fabricated. OM, SEM and EDS analysis of microstructures obtained for matrix alloy and reinforced composites were performed in order to know the effect of varying wt% on physical and mechanical properties of composites. Squeeze casting technique shows better features such as fine microstructure as a result of low porosity and good bonding between matrix and reinforcement. Addition of reinforcements decreased the densities of matrix alloy. SiC reinforced composites showed better results as compared with Al2O3 reinforced ones. Hardness and ultimate tensile strength value of 10 wt% reinforced composites showed improved results.


2021 ◽  
Vol 20 (1) ◽  
pp. 23
Author(s):  
Sukma Andini ◽  
Eko Surojo ◽  
Teguh Triyono

Metal matrix composite (MMC) are composite materials that are widely used in the industrial sector. Examples of metal matrix composites are Al6061 as matrix alloys and Al<sub>2</sub>O<sub>3</sub> as reinforcement. In general, making Al6061-Al<sub>2</sub>O<sub>3 </sub>composites using the stir casting method. The stirring parameter in the stir casting affects the physical and mechanical properties of the composites. The physical and mechanical properties of composites can be improved by increasing the wettability of the reinforcement. This research was conducted to determine the effect of the depth of stirring and electroless coating treatment on the hardness and tensile strength of Al6061-Al<sub>2</sub>O<sub>3</sub> composites. The process of making composites with Al<sub>2</sub>O<sub>3</sub> reinforcing particles with 6% weight fraction mixed with aluminum alloys and 2.5% magnesium powder as a wetting agent. Variations of this study were the depth of the stirrer and electroless coating treatment. The depths of stirring used for the experiment were 30%, 45%, and 60% of the height of the fluid. The testing phases in this study were the density and porosity test, metallographic observation, hardness test, and tensile test. The most efficient variation of the mixer depth was obtained at a mixer depth of 30% of the fluid height. The highest hardness and tensile strength test results are hardness value of 72.43 HBN and tensile strength of 182.19 MPa with electroless coating reinforcement treatment


2011 ◽  
Vol 462-463 ◽  
pp. 967-971
Author(s):  
Mahamad Noor Wahab ◽  
Mariyam Jameelah Ghazali ◽  
Abdul Razak Daud

Microstructure and mechanical properties of heat treated Al-Si alloy containing up to 10 wt% aluminum nitride (AlN) particles were investigate. In this work high purity AlN powder with different weight percentage of 0, 5, 7 and 10 were calculated as reinforced material to the metal matrix composites. The Al-Si matrix was prepared by a bottom pour stir casting technique. Heat treatment was performed by soaking and followed by an aged treatment. It was found that the AlN particles were scattered randomly distributed in the matrix composite. Ageing induced Si grain transformation into to spheroid shapes while Al dendrites tend to become finer. Ultimate tensile strength (UTS) had improved drastically from to 125MPa to 306MPa for un-aged Al-Si alloy and aged AlN 7 wt%. Fracture morphologies showed a pronounced feature with small dimples, tear ridges and micro neck particularly in the aged samples leading to a higher tensile value and increase in ductility. The presence of AlN particles in the alloys had improved the tensile strength by slowing down the plastic deformation during tensile test.


Author(s):  
MS Prashanth Reddy ◽  
HP Raju ◽  
Nagaraj R Banapurmath ◽  
Vinod Kumar V Meti

A well-known AA7075 alloy used for most of the structural, aerospace, and automobile applications due to its excellent properties such as high strength, corrosion-resistant, and low density. To encourage industrialists, the physical and mechanical properties of the composite has to improve by reinforcing hard ceramic particles. In this investigation varying wt.% of hard ZrO2 (zirconium dioxide) particles (0.75, 1, 1.25, 1.5, 1.75, and 2 wt.%) are reinforced in AA7075 matrix alloy to form a composite. Motorized stir casting technique induced to distribute reinforcement particles homogeneously. The SEM micrographs reveal that uniform distribution of ZrO2 particles can be achieved after inducing motorized stir casting technique into the molten composite. The experimental test results revealed that the addition of ZrO2 particles enhanced the hardness and tensile strength of the AA7075/ZrO2 composite as compared to base matrix material. Among all composites, AA7075/1.5ZrO2 show higher hardness and strength.


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