scholarly journals Early Fault Diagnosis Technology for Bearings Based on Quantile Multiscale Permutation Entropy

2021 ◽  
Vol 2021 ◽  
pp. 1-10
Author(s):  
Yufeng Long ◽  
Xianjun Shi ◽  
Qiangqiang Chen ◽  
Zhicai Xiao ◽  
Yufeng Qin ◽  
...  

Early fault diagnosis of bearings is the basis of condition-based maintenance. To overcome the difficulty of early fault diagnosis for the mechanical system, a new conception named quantile multiscale permutation entropy (QMPE) is defined, and a new feature extraction method based on QMPE is proposed. On the basis of the multiscale entropy, the multiscale permutation entropy for the gathered vibration signal of equipment is obtained, and the sample quantile is calculated, which is employed to analyze the weak change of the variation signal. The proposed method is verified with the full lifetime datasets of a certain bearing, which proves that signal features extracted by the QMPE method can not only truly express the bearing detailed condition changing from normal to fault but also duly detect the early fault of the bearing. Comparing with other methods for early fault diagnosis, the proposed method can advance the finding time of the early fault obviously.

Author(s):  
Ying Zhang ◽  
Hongfu Zuo ◽  
Fang Bai

There are mainly two problems with the current feature extraction methods used in the electrostatic monitoring of rolling bearings, which affect their abilities to identify early faults: (1) since noises are mixed in the electrostatic signals, it is difficult to extract weak early fault features; (2) traditional time and frequency domain features have limited ability to provide a quantitative indicator of degradation state. With regard to these two problems, a new feature extraction method for rolling bearing fault diagnosis by electrostatic monitoring sensors is proposed in this paper. First, the spectrum interpolation is adopted to suppress the power-frequency interference in the electrostatic signal. Then the resultant signal is used to construct Hankel matrix, the number of useful components is automatically selected based on the difference spectrum of singular values, after that the signal is reconstructed to remove background noises and random pulses. Finally, the permutation entropy of the denoised signal is calculated and smoothed using the exponential weighted moving average method, which is used to be a quantitative indicator of bearing performance state. The simulation and experimental results show that the proposed method can effectively remove noises and significantly bring forward the time when early faults are detected.


2022 ◽  
Vol 64 (1) ◽  
pp. 20-27
Author(s):  
Fengfeng Bie ◽  
Sheng Gu ◽  
Yue Guo ◽  
Gang Yang ◽  
Jian Peng

A gearbox vibration signal contains non-linear impact characteristics and the significant feature information tends to be overwhelmed by other interference components, which make it difficult to extract the typical fault features fully and effectively. Aiming at the key issue of how to effectively extract the impact characteristics, a fault diagnosis method based on improved extreme symmetric mode decomposition (ESMD) and a support vector machine (SVM) is proposed in this paper. The vibration signal is adaptively decomposed into multiple intrinsic mode function (IMF) components by the improved ESMD and then a certain number of components are selected with the maximum kurtosis-envelope spectrum index. The singular spectral entropy, energy entropy and permutation entropy of each component are applied to construct the feature vector set, in which the dimensionality of the set is reduced with the distance separability criterion. Finally, the dimension-reduced feature vector set is input into the SVM for pattern recognition. Dynamic simulation and experimental gearbox research show that the improved ESMD method can extract and identify gearbox fault information effectively.


2020 ◽  
Vol 2020 ◽  
pp. 1-16
Author(s):  
Long Zhang ◽  
Binghuan Cai ◽  
Guoliang Xiong ◽  
Jianmin Zhou ◽  
Wenbin Tu ◽  
...  

Fault diagnosis of rolling bearings is not a trivial task because fault-induced periodic transient impulses are always submerged in environmental noise as well as large accidental impulses and attenuated by transmission path. In most hybrid diagnostic methods available for rolling bearings, the problems lie in twofolds. First, most optimization indices used in the individual signal processing stage do not take the periodical characteristic of fault transient impulses into consideration. Second, the individual stages make use of different optimization indices resulting in inconsistent optimization directions and possibly an unsatisfied diagnosis. To solve these problems, a multistage fault feature extraction method of consistent optimization for rolling bearings based on correlated kurtosis (CK) is proposed where maximum correlated kurtosis deconvolution (MCKD) is employed to attenuate the influence of transmission path followed by tunable Q factor wavelet transform (TQWT) to further enhance fault features by decomposing the preprocessed signals into multiple subbands under different Q values. The major contribution of the proposed approach is to consistently use CK as an optimization index of both MCKD and TQWT. The subband signal with the maximum CK which is an index being able to measure the periodical transient impulses in vibration signal yields an envelope spectrum, from which fault diagnosis is implemented. Simulated and experimental signals verified the effectiveness and advantages of the proposed method.


Complexity ◽  
2018 ◽  
Vol 2018 ◽  
pp. 1-13 ◽  
Author(s):  
Rong Jia ◽  
Fuqi Ma ◽  
Jian Dang ◽  
Guangyi Liu ◽  
Huizhi Zhang

Under the complicated environment of large wind turbines, the vibration signal of a wind turbine has the characteristics of coupling and nonlinearity. The traditional feature extraction method for the signal is hard to accurately extract fault information, and there is a serious problem of information redundancy in fault diagnosis. Therefore, this paper proposed a multidomain feature fault diagnosis method based on complex empirical mode decomposition (CEMD) and random forest theory (RF). Firstly, this paper proposes a novel method of complex empirical mode decomposition by using the correlation information between two-dimensional signals and utilizing the idea of ensemble empirical mode decomposition (EEMD) by adding white noise to suppress the problem mode mixing in empirical mode decomposition (EMD). Secondly, the collected vibration signals are decomposed into IMFs by CEMD. Then, calculate 11 time domain characteristic parameters and 13 frequency domain characteristic parameters of the vibration signal, and calculate the energy and energy entropy of each IMF components. Make all the characteristic parameters as the multidomain feature vectors of wind turbines. Finally, the redundant feature vectors are eliminated by the importance of each feature vector which has been calculated, and the feature vectors selected are input to the random forest classifier to achieve the fault diagnosis of large wind turbines. Simulation and experimental results show that this method can effectively extract the fault feature of the signal and achieve the fault diagnosis of wind turbines, which has a higher accuracy of fault diagnosis than the traditional classification methods.


2013 ◽  
Vol 432 ◽  
pp. 304-309 ◽  
Author(s):  
Xiao Lin Wang ◽  
Yong Xiang Zhang ◽  
Jie Ping Zhu ◽  
Zhong Qi Shi

In order to extract the faint fault information from complicated vibration signal of bearing, a new feature extraction method based on singular value decomposition (SVD) and kurtosis criterion is proposed in my work. According to the method, a group of component signals are obtained firstly using SVD, then component signals with equal kurtosis are selected to be summed together, and the weak fault signal is clearly extracted. The effectiveness of the method is demonstrated on both simulated signal and actual data.


2011 ◽  
Vol 284-286 ◽  
pp. 2461-2464
Author(s):  
Hai Lan Liu ◽  
Xiao Ping Li ◽  
Yan Nian Rui

Based on the research of the theory and the experiment of EMD and Intrinsic Modal Energy Entropy,the vibration signal of a rolling bearing in a Blowing Machine of a certain factory was measured when working. Then the signal was decomposed by EMD, its Intrinsic Modal Energy Entropy was calculated and used as fault feature. Finally, using a Support Vector Classification System, a satisfied effect of fault diagnosis of a rolling bearing in a Blowing Machine was got. The experiment had confirmed that the method was advanced, reliable and practical. A new method was provided for fault diagnosis of rolling bearings in some Blowing Machines.


2014 ◽  
Vol 530-531 ◽  
pp. 345-348
Author(s):  
Min Qiang Xu ◽  
Hai Yang Zhao ◽  
Jin Dong Wang

This paper presents a feature extraction method based on LMD and MSE for reciprocating compressor according to the strong nonstationarity, nonlinearity and features coupling characteristics of vibration signal. The vibration signal was decomposed into a set of PFs, and then multiscale entropy of the first several PFs were calculated as feature vectors with different scale factors. Based on the maximum of average Euclidean distances, the feature vectors which have the best divisibility were selected. The feature vectors of reciprocating compressor at different bearing clearance states were extracted using this method, and superiority of this method is verified by comparing with the results of sample entropy.


Entropy ◽  
2021 ◽  
Vol 23 (10) ◽  
pp. 1319
Author(s):  
Haikun Shang ◽  
Junyan Xu ◽  
Yucai Li ◽  
Wei Lin ◽  
Jinjuan Wang

Effective diagnosis of vibration fault is of practical significance to ensure the safe and stable operation of power transformers. Aiming at the traditional problems of transformer vibration fault diagnosis, a novel feature extraction method based on complete ensemble empirical mode decomposition with adaptive noise (CEEMDAN) and multi-scale dispersion entropy (MDE) was proposed. In this paper, CEEMDAN method is used to decompose the original transformer vibration signal. Additionally, then MDE is used to capture multi-scale fault features in the decomposed intrinsic mode functions (IMFs). Next, the principal component analysis (PCA) method is employed to reduce the feature dimension and extract the effective information in vibration signals. Finally, the simplified features are sent into density peak clustering (DPC) to get the fault diagnosis results. The experimental data analysis shows that CEEMDAN-MDE can effectively extract the information of the original vibration signals and DPC can accurately diagnose the types of transformer faults. By comparing different algorithms, the practicability and superiority of this proposed method are verified.


2019 ◽  
Vol 26 (3-4) ◽  
pp. 146-160
Author(s):  
Xianzhi Wang ◽  
Shubin Si ◽  
Yongbo Li ◽  
Xiaoqiang Du

Fault feature extraction of rotating machinery is crucial and challenging due to its nonlinear and nonstationary characteristics. In order to resolve this difficulty, a quality nonlinear fault feature extraction method is required. Hierarchical permutation entropy has been proven to be a promising nonlinear feature extraction method for fault diagnosis of rotating machinery. Compared with multiscale permutation entropy, hierarchical permutation entropy considers the fault information hidden in both high frequency and low frequency components. However, hierarchical permutation entropy still has some shortcomings, such as poor statistical stability for short time series and inability of analyzing multichannel signals. To address such disadvantages, this paper proposes a new entropy method, called refined composite multivariate hierarchical permutation entropy. Refined composite multivariate hierarchical permutation entropy can extract rich fault information hidden in multichannel signals synchronously. Based on refined composite multivariate hierarchical permutation entropy and random forest, a novel fault diagnosis framework is proposed in this paper. The effectiveness of the proposed method is validated using experimental and simulated signals. The results demonstrate that the proposed method outperforms multivariate multiscale fuzzy entropy, refined composite multivariate multiscale fuzzy entropy, multivariate multiscale sample entropy, multivariate multiscale permutation entropy, multivariate hierarchical permutation entropy, and composite multivariate hierarchical permutation entropy in recognizing the different faults of rotating machinery.


2014 ◽  
Vol 2014 ◽  
pp. 1-16 ◽  
Author(s):  
Zhaowen Chen ◽  
Ning Gao ◽  
Wei Sun ◽  
Qiong Chen ◽  
Fengying Yan ◽  
...  

Mathematical morphology (MM) is an efficient nonlinear signal processing tool. It can be adopted to extract fault information from bearing signal according to a structuring element (SE). Since the bearing signal features differ for every unique cause of failure, the SEs should be well tailored to extract the fault feature from a particular signal. In the following, a signal based triangular SE according to the statistics of the magnitude of a vibration signal is proposed, together with associated methodology, which processes the bearing signal by MM analysis based on proposed SE to get the morphology spectrum of a signal. A correlation analysis on morphology spectrum is then employed to obtain the final classification of bearing faults. The classification performance of the proposed method is evaluated by a set of bearing vibration signals with inner race, ball, and outer race faults, respectively. Results show that all faults can be detected clearly and correctly. Compared with a commonly used flat SE, the correlation analysis on morphology spectrum with proposed SE gives better performance at fault diagnosis of bearing, especially the identification of the location of outer race fault and the level of fault severity.


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