scholarly journals A Signal Based Triangular Structuring Element for Mathematical Morphological Analysis and Its Application in Rolling Element Bearing Fault Diagnosis

2014 ◽  
Vol 2014 ◽  
pp. 1-16 ◽  
Author(s):  
Zhaowen Chen ◽  
Ning Gao ◽  
Wei Sun ◽  
Qiong Chen ◽  
Fengying Yan ◽  
...  
Keyword(s):  
Fault Diagnosis ◽  
Correlation Analysis ◽  
Vibration Signal ◽  
Classification Performance ◽  
Rolling Element Bearing ◽  
Outer Race ◽  
Structuring Element ◽  
Signal Features ◽  
Cause Of Failure ◽  
Nonlinear Signal

Mathematical morphology (MM) is an efficient nonlinear signal processing tool. It can be adopted to extract fault information from bearing signal according to a structuring element (SE). Since the bearing signal features differ for every unique cause of failure, the SEs should be well tailored to extract the fault feature from a particular signal. In the following, a signal based triangular SE according to the statistics of the magnitude of a vibration signal is proposed, together with associated methodology, which processes the bearing signal by MM analysis based on proposed SE to get the morphology spectrum of a signal. A correlation analysis on morphology spectrum is then employed to obtain the final classification of bearing faults. The classification performance of the proposed method is evaluated by a set of bearing vibration signals with inner race, ball, and outer race faults, respectively. Results show that all faults can be detected clearly and correctly. Compared with a commonly used flat SE, the correlation analysis on morphology spectrum with proposed SE gives better performance at fault diagnosis of bearing, especially the identification of the location of outer race fault and the level of fault severity.

Research on Roller Bearing with Fault Diagnosis Method Based on EMD and BP Neural Network

2014 ◽  
Vol 1014 ◽  
pp. 501-504 ◽  
Author(s):  
Shu Guo ◽  
You Cai Xu ◽  
Xin Shi Li ◽  
Ran Tao ◽  
Kun Li ◽  
...  
Keyword(s):  
Neural Network ◽  
Fault Diagnosis ◽  
Bp Neural Network ◽  
Roller Bearing ◽  
Vibration Signal ◽  
Classification Performance ◽  
Outer Race ◽  
Mode Decomposition ◽  
Diagnosis Method ◽  
Main Fault

In order to discover the fault with roller bearing in time, a new fault diagnosis method based on Empirical mode decomposition (EMD) and BP neural network is put forward in the paper. First, we get the fault signal through experiments. Then we use EMD to decompose the vibration signal into a series of single signals. We can extract main fault information from the single signals. The kurtosis coefficient of the single signals forms a feature vector which is used as the input data of the BP neural network. The trained BP neural network can be used for fault identification. Through analyzing, BP neural network can distinguish the fault into normal state, inner race fault, outer race fault. The results show that this method can gain very stable classification performance and good computational efficiency.

Enhanced deep residual network with multilevel correlation information for fault diagnosis of rotating machinery

2020 ◽  
pp. 107754632094971 ◽  
Author(s):  
Shoucong Xiong ◽  
Shuai He ◽  
Jianping Xuan ◽  
Qi Xia ◽  
Tielin Shi
Keyword(s):  
Deep Learning ◽  
Fault Diagnosis ◽  
Wavelet Packet ◽  
Learning Algorithms ◽  
Vibration Signal ◽  
Rolling Bearing ◽  
Classification Performance ◽  
Residual Network ◽  
Time Frequency ◽  
Correlation Information

Modern machinery becomes more precious with the advance of science, and fault diagnosis is vital for avoiding economical losses or casualties. Among massive diagnosis methods, deep learning algorithms stand out to open an era of intelligent fault diagnosis. Deep residual networks are the state-of-the-art deep learning models which can continuously improve performance by deepening the network structures. However, in vibration-based fault diagnosis, the transient property instability of vibration signal usually calls for time–frequency analysis methods, and the characters of time–frequency matrices are distinct from standard images, which brings some natural limitations for the diagnosis performance of deep learning algorithms. To handle this issue, an enhanced deep residual network named the multilevel correlation stack-deep residual network is proposed in this article. Wavelet packet transform is used to preprocess the sensor signal, and then the proposed multilevel correlation stack-deep residual network uses kernels with different shapes to fully dig various kinds of useful information from any local regions of the processed input. Experiments on two rolling bearing datasets are carried out. Test results show that the multilevel correlation stack-deep residual network exhibits a more satisfactory classification performance than original deep residual networks and other similar methods, revealing significant potentials for realistic fault diagnosis applications.

The Research of Fault Diagnosis Method of Roller Bearing Based on EMD and VPMCD

2014 ◽  
Vol 1014 ◽  
pp. 505-509 ◽  
Author(s):  
Ran Tao ◽  
You Cai Xu ◽  
Xin Shi Li ◽  
Shu Guo ◽  
Kun Li ◽  
...  
Keyword(s):  
Fault Diagnosis ◽  
Roller Bearing ◽  
Classification Performance ◽  
Fault Models ◽  
Time Frequency ◽  
Bearing Fault Diagnosis ◽  
Mode Decomposition ◽  
Diagnosis Method ◽  
Nonlinear Signal ◽  
Stable Classification

Empirical mode decomposition (EMD) can extract real time-frequency characteristics from the non-stationary and nonlinear signal. Variable prediction model based class discriminate (VPMCD) is introduced into roller bearing fault diagnosis in this paper. Therefore, a fault diagnosis method based on EMD and VPMCD is put forward in the paper. Firstly, the different feature vectors in the signal are extracted by EMD. Then, different fault models of roller bearing are distinguished by using VPMCD. Finally, an simulation example based on EMD and VPMCD is shown in this paper. The results show that this method can gain very stable classification performance and good computational efficiency.

scholarly journals An Improved Method Based on CEEMD for Fault Diagnosis of Rolling Bearing

2014 ◽  
Vol 6 ◽  
pp. 676205 ◽  
Author(s):  
Meijiao Li ◽  
Huaqing Wang ◽  
Gang Tang ◽  
Hongfang Yuan ◽  
Yang Yang
Keyword(s):  
Fault Diagnosis ◽  
Empirical Mode Decomposition ◽  
Early Stage ◽  
Rolling Bearing ◽  
Ensemble Empirical Mode Decomposition ◽  
Rolling Element Bearing ◽  
Bearing Faults ◽  
Outer Race ◽  
Mode Decomposition ◽  
Acceleration Sensors

In order to improve the effectiveness for identifying rolling bearing faults at an early stage, the present paper proposed a method that combined the so-called complementary ensemble empirical mode decomposition (CEEMD) method with a correlation theory for fault diagnosis of rolling element bearing. The cross-correlation coefficient between the original signal and each intrinsic mode function (IMF) was calculated in order to reduce noise and select an effective IMF. Using the present method, a rolling bearing fault experiment with vibration signals measured by acceleration sensors was carried out, and bearing inner race and outer race defect at a varying rotating speed with different degrees of defect were analyzed. And the proposed method was compared with several algorithms of empirical mode decomposition (EMD) to verify its effectiveness. Experimental results showed that the proposed method was available for detecting the bearing faults and able to detect the fault at an early stage. It has higher computational efficiency and is capable of overcoming modal mixing and aliasing. Therefore, the proposed method is more suitable for rolling bearing diagnosis.

scholarly journals Confirmation of Thermal Images and Vibration Signals for Intelligent Machine Fault Diagnostics

2012 ◽  
Vol 2012 ◽  
pp. 1-10 ◽  
Author(s):  
Achmad Widodo ◽  
Djoeli Satrijo ◽  
Toni Prahasto ◽  
Gang-Min Lim ◽  
Byeong-Keun Choi
Keyword(s):  
Vibration Signal ◽  
Rolling Element Bearing ◽  
Self Organizing Map ◽  
Fault Diagnostics ◽  
Vibration Signals ◽  
Thermal Images ◽  
Outer Race ◽  
Intelligent Machine ◽  
Machine Fault ◽  
The Time Domain

This paper deals with the maintenance technique for industrial machinery using the artificial neural network so-called self-organizing map (SOM). The aim of this work is to develop intelligent maintenance system for machinery based on an alternative way, namely, thermal images instead of vibration signals. SOM is selected due to its simplicity and is categorized as an unsupervised algorithm. Following the SOM training, machine fault diagnostics is performed by using the pattern recognition technique of machine conditions. The data used in this work are thermal images and vibration signals, which were acquired from machine fault simulator (MFS). It is a reliable tool and is able to simulate several conditions of faulty machine such as unbalance, misalignment, looseness, and rolling element bearing faults (outer race, inner race, ball, and cage defects). Data acquisition were conducted simultaneously by infrared thermography camera and vibration sensors installed in the MFS. The experimental data are presented as thermal image and vibration signal in the time domain. Feature extraction was carried out to obtain salient features sensitive to machine conditions from thermal images and vibration signals. These features are then used to train the SOM for intelligent machine diagnostics process. The results show that SOM can perform intelligent fault diagnostics with plausible accuracies.

scholarly journals Rolling Element Bearing Fault Detection using Statistical Features and Ensemble Classifiers

2020 ◽  
Vol 9 (3) ◽  
pp. 350-358
Keyword(s):  
Machine Learning ◽  
Fault Diagnosis ◽  
Vibration Signal ◽  
Rolling Element Bearing ◽  
Machine Learning Techniques ◽  
Ensemble Classifiers ◽  
Statistical Features ◽  
Bearing Fault ◽  
Rolling Element ◽  
Element Bearing

Rolling element bearing health condition is monitored by analysing its vibration signature. Raw vibration signal picked up through suitably placed accelerometers is difficult to analyse hence many signal processing techniques have been proposed and developed by researchers to process the data for suitably extracting an effective signal feature set. Various machine learning techniques have been used for interpretation and accurate fault diagnosis using this extracted feature set. In this study “Empirical mode decomposition” is used for pre-processing the raw vibration data. Six “Statistical features” are extracted from the best Intrinsic mode function obtained through EMD and “Ensemble machine learning classifiers” are used for bearing fault diagnosis. A stacked ensemble of five classifiers is proposed for accurate fault diagnosis and results are compared with conventional ensemble classifiers to prove its effectiveness

Fault Diagnosis of Bearings Based on Time-Delayed Correlation Demodulation and Fuzzy Clustering

2011 ◽  
Vol 211-212 ◽  
pp. 510-514 ◽  
Author(s):  
Pan Fu ◽  
Wei Lin Li ◽  
Wei Qing Cao
Keyword(s):  
Fault Diagnosis ◽  
Vibration Signal ◽  
Failure Diagnosis ◽  
Rolling Element Bearing ◽  
Rolling Bearings ◽  
Bearing Fault Diagnosis ◽  
Rolling Element ◽  
Fuzzy C Means Clustering ◽  
Important Means ◽  
Set Up

As one of the most common parts of various rolling mechanical equipments, rolling element bearing is vulnerable. Therefore, great attentions have been attributed to the theories, failure diagnosis methods and their applications for rolling bearings. Vibration analysis is also a very important means for bearing fault diagnosis. This paper aims at the research on the methods of signal processing and pattern recognition. An experimental platform was set up for the failure diagnosis of rolling bearings, on which we have done a lot of experiments. Then the vibration signals of normal rolling bearings, rolling bearings with failure on the outer and inner race were collected. Time-delayed correlation demodulation was applied and the features of vibration signal were effectively extracted. Fuzzy C-means clustering system was established to carry out the recognition of the fault of bearings. Experimental results have proved the developed fault diagnostic architecture is reliable and effective.

scholarly journals A Novel Method for Adaptive Multiresonance Bands Detection Based on VMD and Using MTEO to Enhance Rolling Element Bearing Fault Diagnosis

2016 ◽  
Vol 2016 ◽  
pp. 1-20 ◽  
Author(s):  
Xingxing Jiang ◽  
Shunming Li ◽  
Chun Cheng
Keyword(s):  
Fault Diagnosis ◽  
Energy Operator ◽  
Vibration Signal ◽  
Rolling Element Bearing ◽  
Bearing Fault ◽  
Bearing Fault Diagnosis ◽  
Teager Energy Operator ◽  
Rolling Element ◽  
Element Bearing ◽  
Teager Energy

Vibration signals of the defect rolling element bearings are usually immersed in strong background noise, which make it difficult to detect the incipient bearing defect. In our paper, the adaptive detection of the multiresonance bands in vibration signal is firstly considered based on variational mode decomposition (VMD). As a consequence, the novel method for enhancing rolling element bearing fault diagnosis is proposed. Specifically, the method is conducted by the following three steps. First, the VMD is introduced to decompose the raw vibration signal. Second, the one or more modes with the information of fault-related impulses are selected through the kurtosis index. Third, Multiresolution Teager Energy Operator (MTEO) is employed to extract the fault-related impulses hidden in the vibration signal and avoid the negative value phenomenon of Teager Energy Operator (TEO). Meanwhile, the physical meaning of MTEO is also discovered in this paper. In addition, an idea of combining the multiresonance bands is constructed to further enhance the fault-related impulses. The simulation studies and experimental verifications confirm that the proposed method is effective for identifying the multiresonance bands and enhancing rolling element bearing fault diagnosis by comparing with Hilbert transform, EMD-based demodulation, and fast Kurtogram analysis.

A fast and adaptive varying-scale morphological analysis method for rolling element bearing fault diagnosis

2012 ◽  
Vol 227 (6) ◽  
pp. 1362-1370 ◽  
Author(s):  
Changqing Shen ◽  
Qingbo He ◽  
Fanrang Kong ◽  
Peter W Tse
Keyword(s):  
Fault Diagnosis ◽  
Morphological Analysis ◽  
Rolling Element Bearing ◽  
Outer Race ◽  
Bearing Fault ◽  
Bearing Fault Diagnosis ◽  
Bearing Defect ◽  
Rolling Element ◽  
Element Bearing ◽  
Fault Characteristic

The research in fault diagnosis for rolling element bearings has been attracting great interest in recent years. This is because bearings are frequently failed and the consequence could cause unexpected breakdown of machines. When a fault is occurring in a bearing, periodic impulses can be revealed in its generated vibration frequency spectrum. Different types of bearing faults will lead to impulses appearing at different periodic intervals. In order to extract the periodic impulses effectively, numerous techniques have been developed to reveal bearing fault characteristic frequencies. In this study, an adaptive varying-scale morphological analysis in time domain is proposed. This analysis can be applied to one-dimensional signal by defining different lengths of the structure elements based on the local peaks of the impulses. The analysis has been first validated by simulated impulses, and then by real bearing vibration signals embedded with faulty impulses caused by an inner race defect and an outer race defect. The results indicate that by using the proposed adaptive varying-scale morphological analysis, the cause of bearing defect could be accurately identified even the faulty impulses were partially covered by noise. Moreover, compared to other existing methods, the analysis can be functioned as an efficient faulty features extractor and performed in a very fast manner.

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