scholarly journals A Method of Surface Defect Detection of Irregular Industrial Products Based on Machine Vision

2021 ◽  
Vol 2021 ◽  
pp. 1-10
Author(s):  
Mengkun Li ◽  
Junying Jia ◽  
Xin Lu ◽  
Yue Zhang
Keyword(s):  
Machine Vision ◽  
Defect Detection ◽  
Surface Defect ◽  
Surface Characteristics ◽  
Detection Algorithm ◽  
Theory Analysis ◽  
Industrial Products ◽  
Detection Technology ◽  
Surface Defect Detection ◽  
Defect Recognition

In recent years, the surface defect detection technology of irregular industrial products based on machine vision has been widely used in various industrial scenarios. This paper takes Bluetooth headsets as an example, proposes a Bluetooth headset surface defect detection algorithm based on machine vision to quickly and accurately detect defects on the headset surface. After analyzing the surface characteristics and defect types of Bluetooth headsets, we proposed a surface scratch detection algorithm and a surface glue-overflowed detection algorithm. The result of the experiment shows that the detection algorithm can detect the surface defect of Bluetooth headsets fast as well as effectively, and the accuracy of defect recognition reaches 98%. The experiment verifies the correctness of the theory analysis and detection algorithm; therefore, the detection algorithm can be used in the recognition and detection of surface defect of Bluetooth headsets.

scholarly journals Defect Detection of Mechanical Design Products Using Deep Neural Network

2022 ◽  
Author(s):  
Mian Ahmad Jan
Keyword(s):  
Neural Network ◽  
Convolutional Neural Network ◽  
Defect Detection ◽  
Industrial Production ◽  
Surface Defect ◽  
Mechanical Design ◽  
Rapid Development ◽  
Detection Algorithm ◽  
Surface Defect Detection ◽  
Defect Recognition

Abstract In industrial production, defect detection is one of the key methods to control the quality of mechanical design products. Although defect detection algorithms based on traditional machine learning can greatly improve detection efficiency, manual feature extraction is required and the design process is complicated. With the rapid development of CNN, major breakthroughs have been made in computer vision. Therefore, building a surface defect detection algorithm for mechanical design products based on DCNNs plays a very important role in improving industrial production efficiency. This paper studies the surface defect detection algorithm of mechanical products based on deep convolutional neural network, focusing on solving two types of problems: defect recognition and defect segmentation. Aiming at the problem of defect recognition, this paper studies a defect recognition algorithm based on fully convolutional block detection. This algorithm introduces the idea of block detection into the ResNet fully convolutional neural network. While realizing the local discrimination mechanism, it overcomes the shortcomings of the traditional block detection receptive field. Compared with the original ResNet image classification algorithm, this algorithm has stronger generalization ability and detection ability of small defects. Aiming at the problem of defect segmentation, this paper studies a defect segmentation algorithm based on improved Deeplabv3+.

Lightweight detection algorithm for fine-grained surface defects of aerospace seal rings

2021 ◽  
pp. 1-18
Author(s):  
Hui Liu ◽  
Boxia He ◽  
Yong He ◽  
Xiaotian Tao
Keyword(s):  
Feature Extraction ◽  
Defect Detection ◽  
Surface Defect ◽  
Surface Defects ◽  
Detection Algorithm ◽  
Seal Ring ◽  
Fine Grained ◽  
Aerospace Applications ◽  
Surface Defect Detection ◽  
The Mean

The existing seal ring surface defect detection methods for aerospace applications have the problems of low detection efficiency, strong specificity, large fine-grained classification errors, and unstable detection results. Considering these problems, a fine-grained seal ring surface defect detection algorithm for aerospace applications is proposed. Based on analysis of the stacking process of standard convolution, heat maps of original pixels in the receptive field participating in the convolution operation are quantified and generated. According to the generated heat map, the feature extraction optimization method of convolution combinations with different dilation rates is proposed, and an efficient convolution feature extraction network containing three kinds of dilated convolutions is designed. Combined with the O-ring surface defect features, a multiscale defect detection network is designed. Before the head of multiscale classification and position regression, feature fusion tree modules are added to ensure the reuse and compression of the responsive features of different receptive fields on the same scale feature maps. Experimental results show that on the O-rings-3000 testing dataset, the mean condition accuracy of the proposed algorithm reaches 95.10% for 5 types of surface defects of aerospace O-rings. Compared with RefineDet, the mean condition accuracy of the proposed algorithm is only reduced by 1.79%, while the parameters and FLOPs are reduced by 35.29% and 64.90%, respectively. Moreover, the proposed algorithm has good adaptability to image blur and light changes caused by the cutting of imaging hardware, thus saving the cost.

scholarly journals Research on a Surface Defect Detection Algorithm Based on MobileNet-SSD

2018 ◽  
Vol 8 (9) ◽  
pp. 1678 ◽  
Author(s):  
Yiting Li ◽  
Haisong Huang ◽  
Qingsheng Xie ◽  
Liguo Yao ◽  
Qipeng Chen
Keyword(s):  
Defect Detection ◽  
Surface Defect ◽  
Surface Defects ◽  
Detection Method ◽  
Detection Algorithm ◽  
Single Shot ◽  
Detection Model ◽  
Machine Learning Methods ◽  
Network Methods ◽  
Surface Defect Detection

This paper aims to achieve real-time and accurate detection of surface defects by using a deep learning method. For this purpose, the Single Shot MultiBox Detector (SSD) network was adopted as the meta structure and combined with the base convolution neural network (CNN) MobileNet into the MobileNet-SSD. Then, a detection method for surface defects was proposed based on the MobileNet-SSD. Specifically, the structure of the SSD was optimized without sacrificing its accuracy, and the network structure and parameters were adjusted to streamline the detection model. The proposed method was applied to the detection of typical defects like breaches, dents, burrs and abrasions on the sealing surface of a container in the filling line. The results show that our method can automatically detect surface defects more accurately and rapidly than lightweight network methods and traditional machine learning methods. The research results shed new light on defect detection in actual industrial scenarios.

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