Research on Surface Defect Detection Algorithm of Tube-Type Bottle Based on Machine Vision

Author(s):  
Xiaoyu Liang ◽  
Liangyan Dong ◽  
Youyu Wu
2021 ◽  
Vol 2021 ◽  
pp. 1-10
Author(s):  
Mengkun Li ◽  
Junying Jia ◽  
Xin Lu ◽  
Yue Zhang

In recent years, the surface defect detection technology of irregular industrial products based on machine vision has been widely used in various industrial scenarios. This paper takes Bluetooth headsets as an example, proposes a Bluetooth headset surface defect detection algorithm based on machine vision to quickly and accurately detect defects on the headset surface. After analyzing the surface characteristics and defect types of Bluetooth headsets, we proposed a surface scratch detection algorithm and a surface glue-overflowed detection algorithm. The result of the experiment shows that the detection algorithm can detect the surface defect of Bluetooth headsets fast as well as effectively, and the accuracy of defect recognition reaches 98%. The experiment verifies the correctness of the theory analysis and detection algorithm; therefore, the detection algorithm can be used in the recognition and detection of surface defect of Bluetooth headsets.


2021 ◽  
pp. 1-18
Author(s):  
Hui Liu ◽  
Boxia He ◽  
Yong He ◽  
Xiaotian Tao

The existing seal ring surface defect detection methods for aerospace applications have the problems of low detection efficiency, strong specificity, large fine-grained classification errors, and unstable detection results. Considering these problems, a fine-grained seal ring surface defect detection algorithm for aerospace applications is proposed. Based on analysis of the stacking process of standard convolution, heat maps of original pixels in the receptive field participating in the convolution operation are quantified and generated. According to the generated heat map, the feature extraction optimization method of convolution combinations with different dilation rates is proposed, and an efficient convolution feature extraction network containing three kinds of dilated convolutions is designed. Combined with the O-ring surface defect features, a multiscale defect detection network is designed. Before the head of multiscale classification and position regression, feature fusion tree modules are added to ensure the reuse and compression of the responsive features of different receptive fields on the same scale feature maps. Experimental results show that on the O-rings-3000 testing dataset, the mean condition accuracy of the proposed algorithm reaches 95.10% for 5 types of surface defects of aerospace O-rings. Compared with RefineDet, the mean condition accuracy of the proposed algorithm is only reduced by 1.79%, while the parameters and FLOPs are reduced by 35.29% and 64.90%, respectively. Moreover, the proposed algorithm has good adaptability to image blur and light changes caused by the cutting of imaging hardware, thus saving the cost.


2018 ◽  
Vol 8 (9) ◽  
pp. 1678 ◽  
Author(s):  
Yiting Li ◽  
Haisong Huang ◽  
Qingsheng Xie ◽  
Liguo Yao ◽  
Qipeng Chen

This paper aims to achieve real-time and accurate detection of surface defects by using a deep learning method. For this purpose, the Single Shot MultiBox Detector (SSD) network was adopted as the meta structure and combined with the base convolution neural network (CNN) MobileNet into the MobileNet-SSD. Then, a detection method for surface defects was proposed based on the MobileNet-SSD. Specifically, the structure of the SSD was optimized without sacrificing its accuracy, and the network structure and parameters were adjusted to streamline the detection model. The proposed method was applied to the detection of typical defects like breaches, dents, burrs and abrasions on the sealing surface of a container in the filling line. The results show that our method can automatically detect surface defects more accurately and rapidly than lightweight network methods and traditional machine learning methods. The research results shed new light on defect detection in actual industrial scenarios.


2011 ◽  
Vol 403-408 ◽  
pp. 1356-1359
Author(s):  
Fu Juan Wang ◽  
Yong Qiang Dong

In order to implement the accuracy and robust of Chinese dates surface defect detection based on machine vision techniques on line, the method of detection for Chinese dates was studied. The Chinese date is segmented from the background in RGB color space by analyzing respectively the histogram of R, G and B channel to make comparing among them and find an optimal one, resulting in good contrast between Chinese date and background in G channel. The brightness of the damaged area edge changed clearly on the whole Chinese dates area according to the gray image of R, G and B channel, especially in G channel. It shows the gray value of the defect area breaking obviously. So the damaged area could be detected by edge detect, through image thinning the defect edge was extracted. Furthermore, the geometry parameters of defect edge were calculated, these parameters could used to distinguish the defect area with the fruit area and the degree of the defect area. Experiments result proved the methods is effective to detect defect area of Chinese date.


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