scholarly journals Investigation on Processing Maps of Diffusion Bonding Process Parameters for Ti-6Al-4 V/AISI304 Dissimilar Joints

2021 ◽  
Vol 2021 ◽  
pp. 1-9
Author(s):  
A. Arun Negemiya ◽  
A. N. Shankar ◽  
B. Guruprasad ◽  
B. Prakash ◽  
S. Dineshkumar ◽  
...  
Keyword(s):  
Process Parameters ◽  
Diffusion Bonding ◽  
Bonding Temperature ◽  
Dissimilar Materials ◽  
Processing Maps ◽  
Dissimilar Joints ◽  
Bonding Pressure ◽  
Lap Shear ◽  
Titanium Surfaces ◽  
Process Factors

The diffusion bonding (DB) method is used in this investigation to connect high-temperature dissimilar materials. The existence of difficult-to-remove oxide coatings on the titanium surfaces, as well as the arrangement of breakable metallic interlayers and oxide enclosures inside the bond region, provides the most significant challenges during the transition from AISI304 to Ti-6Al-4V alloying. In addition, an effort was made to advance DB processing maps for the operational connection of Ti-6Al-4V to AISI304 alloys to improve their performance. Joints had been created by combining several process factors, such as bonding temperature (T), bonding pressure (P), and holding time (t), to create diverse designs. Based on the findings, database processing maps were created. This set of processing maps may be used as a rough guideline for selecting appropriate DB process parameters for generating virtuous excellent bonds between Ti-6Al-4V and AISI304 alloys. The maximum lap shear strength (LSS) was achieved at 800°C, 15 MPa, and 45 min.

Optimization of Ti-6Al-4V/AISI304 diffusion bonding process parameters using RSM and PSO algorithm

2019 ◽  
Vol 15 (6) ◽  
pp. 1037-1052
Author(s):  
A. Arun Negemiya ◽  
S. Rajakumar ◽  
V. Balasubramanian
Keyword(s):  
Process Parameters ◽  
Diffusion Bonding ◽  
Bonding Temperature ◽  
Empirical Relationship ◽  
Pso Algorithm ◽  
Holding Time ◽  
Main Role ◽  
Bonding Pressure ◽  
Content Type ◽  
Lap Shear

Purpose The purpose of this paper is to develop an empirical relationship for predicting the strength of titanium to austenitic stainless steel fabricated by diffusion bonding (DB) process. Process parameters such as bonding pressure, bonding temperature and holding time play the main role in deciding the joint strength. Design/methodology/approach In this study, three-factors, five-level central composite rotatable design was used to conduct the minimum number of experiments involving all the combinations of parameters. Findings An empirical relationship was developed to predict the lap shear strength (LSS) of the joints incorporating DB process parameters. The developed empirical relationship was optimized using particle swarm optimization (PSO). The optimized value discovered through PSO was compared with the response surface methodology (RSM). The joints produced using bonding pressure of 14 MPa, bonding temperature of 900°C and holding time of 70 min exhibited a maximum LSS of 150.51 MPa in comparison with other joints. This was confirmed by constructing response graphs and contour plots. Originality/value Optimizing the DB parameters using RSM and PSO, PSO gives an accurate result when compared with RSM. Also, a sensitivity analysis is carried out to identify the most influencing parameter for the DB process.

Effect of Diffusion Bonding Temperature on Mechanical and Microstructure Characteristics of Cp Titanium and High Strength Aluminium Dissimilar Joints

2015 ◽  
Vol 787 ◽  
pp. 495-499 ◽  
Author(s):  
K. Dheenadayalan ◽  
S. Rajakumar ◽  
V. Balasubramanian
Keyword(s):  
Diffusion Bonding ◽  
Bonding Temperature ◽  
High Strength ◽  
Holding Time ◽  
Diffusion Welding ◽  
Dissimilar Joints ◽  
Bonding Pressure ◽  
Microstructure Characteristics ◽  
Lap Shear ◽  
Commercially Pure

In this investigation, Commercially Pure (Cp) titanium was diffusion bonded to AA7075-T6 aluminium alloy at various temperatures of 450, 475, 500, 525 and 5500C, bonding pressure of 17, MPa and holding time of 40 minutes was applied during the diffusion bonding. The effects of reaction temperature, Bonding time and atmosphere on the diffusion welding characteristics of titanium and aluminum have been studied. The maximum Lap shear strength was found to be 89 MPa for the specimen bonded at the temperature of 525°C, Bonding Pressure 17 MPa and Holding time for 40 min.

Optimization of Diffusion Bonding Process Parameters of Aluminium AA6061-Fly Ash Composites using Taguchi Method

2017 ◽  
Vol 9 (4) ◽  
Author(s):  
A. Sittaramane ◽  
G. Mahendran
Keyword(s):  
Fly Ash ◽  
Taguchi Method ◽  
Process Parameters ◽  
Diffusion Bonding ◽  
Bonding Strength ◽  
Bonding Temperature ◽  
Bonding Process ◽  
Bonding Pressure ◽  
Bonding Parameters ◽  
Response Table

This paper focused to determine optimal bonding parameters based on Taguchi method for maximizing bonding strength. The experiments were conducted on diffusion bonding machine using aluminium fly ash (AFA) composites. Three bonding parameters such as temperature, pressure and time, each at three levels were examined. Taguchi L27 orthogonal array was used as a design of experiment. The response table and the analysis of variance (ANOVA) were calculated to determine which process parameters significantly affect the bonding strength and also the % contribution of each parameter. The results show that the combination of factors and their levels of A2B3C3 i.e. the bonding done at a temperature of 475°C with a pressure of 10 MPa and time for 20 minutes yielded the optimum i.e. maximum bonding strength. Finally, ANOVA results indicated that all three process parameters significantly affected the bonding strength with a maximum contribution from the bonding temperature (85.93%), followed by bonding time (12.6%) and bonding pressure (1.48%). It is also observed that the bonding strength of the diffusion bonding process can be improved effectively through this approach.

scholarly journals Prediction of Tensile Strength and Deformation of Diffusion Bonding Joint for Inconel 718 Using Deep Neural Network

Metals ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 1266 ◽  
Author(s):  
Han Mei ◽  
Lihui Lang ◽  
Xiaoxing Li ◽  
Hasnain Ali Mirza ◽  
Xiaoguang Yang
Keyword(s):  
Neural Network ◽  
Tensile Strength ◽  
Diffusion Bonding ◽  
Inconel 718 ◽  
Deep Neural Network ◽  
Bonding Temperature ◽  
Bonding Pressure ◽  
Bonding Performance ◽  
Strength And Deformation ◽  
Deformation Ratio

Due to the acceptable high-temperature deformation resistance of Inconel 718, its welding parameters such as bonding temperature and pressure are inevitably higher than those of general metals. As a result of the existing punitive processing environment, it is essential to control the deformation of parts while ensuring the bonding performance. In this research, diffusion bonding experiments based on the Taguchi method (TM) are conducted, and the uniaxial tensile strength and deformation ratio of the experimental joints are measured. According to experimental data, a deep neural network (DNN) was trained to characterize the nonlinear relationship between the diffusion bonding process parameters and the diffusion bonding strength and deformation ratio, where the overall correlation coefficient came out to be 0.99913. The double-factors analysis of bonding temperature–bonding pressure based on the prediction results of the DNN shows that the temperature increment of the diffusion bonding of Inconel 718 significantly increases the deformation ratio of the diffusion bonding joints. Therefore, during the multi-objective optimization of the bonding performance and deformation of components, priority should be given to optimizing the bonding pressure and duration only.

Effect of the Bonding Temperature on the Bonding Interface in the Press Bonding of Ti-17 Alloy

2013 ◽  
Vol 773-774 ◽  
pp. 732-740
Author(s):  
Hong Li ◽  
Miao Quan Li ◽  
Hong Bin Liu ◽  
Wei Xin Yu
Keyword(s):  
Plastic Deformation ◽  
Shear Fracture ◽  
Boundary Migration ◽  
Bonding Temperature ◽  
Bonding Interface ◽  
Grain Boundary Migration ◽  
Bonding Pressure ◽  
Lap Shear ◽  
The Press ◽  
Press Bonding

The press bonding experiments of Ti-17 alloy were conducted at the bonding temperatures ranging from 730°C to 880°C, a bonding pressure of 20 MPa and a bonding time of 15 min. The results show that the plastic deformation is a main bonding mechanism in the press bonding of Ti-17 alloy. With an increase in bonding temperature, the plastic deformation enhances and voids in the bonding interface disappear gradually. The grain boundary migration and grain growth spanning the bonding interface start to activate, which is of benefit to obtaining a sound bond. The failure mode of bonding interface changes from a brittle fracture to a ductile fracture. However, a higher bonding temperature will induce grain coarsening which result in strength decreasing. The SEM of lap shear fracture surfaces indicates that a bond with superior strength can be obtained at a bonding temperature of 860°C.

Efficient Diffusion Bonding between BSCCO Superconducting Multifilamentary Tapes

2008 ◽  
Vol 580-582 ◽  
pp. 295-298
Author(s):  
Gui Sheng Zou ◽  
Yan Ju Wang ◽  
Ai Ping Wu ◽  
Hai Lin Bai ◽  
Nai Jun Hu ◽  
...  
Keyword(s):  
High Temperature ◽  
Diffusion Bonding ◽  
New Technology ◽  
Bonding Temperature ◽  
Interface Bonding ◽  
Bonding Pressure ◽  
Bonding Parameters ◽  
Efficient Diffusion ◽  
Bonding Technology ◽  
Multifilamentary Tapes

To improve the joining efficiency of Bi-Sr-Ca-Cu-O ( BSCCO) superconducting tapes, a new diffusion bonding technology with a direct uniaxial pressing at high temperature was developed to join 61-filament tapes. It was observed that bonding parameters such as bonding pressure and holding time, significantly affected the critical current ratio (CCRo). A peak CCRo value of 89 % for the lap-joined tapes was achieved at 3 MPa for 2 h when bonding temperature was 800 °C. Compared with the conventional diffusion bonding technology, this new technology remarkably shortened the fabrication period and improved the superconductivity of the joints. The bonding interface and microstructures of the joints were evaluated and correlated to the CCRo. An uniaxial pressing at high temperature was beneficial to interface bonding, and there was an optimal pressure value for the CCRo.

Mechanical and microstructure property evaluation of diffusion bonding of 5083, 6061 and 7075 aluminium to AZ31 magnesium using Cu interlayer

2021 ◽  
pp. 095440542110144
Author(s):  
Nader Nadermanesh ◽  
Abdolhamid Azizi ◽  
Sahebali Manafi
Keyword(s):  
Mechanical Properties ◽  
Shear Strength ◽  
Diffusion Bonding ◽  
Bonding Temperature ◽  
Effect Of Temperature ◽  
Process Conditions ◽  
Micro Hardness ◽  
Bonding Pressure ◽  
Electron Microscopes ◽  
Cu Interlayer

The diffusion bonding of 7075, 6061 and 5083 aluminium alloys to AZ31B magnesium was investigated using copper interlayer. An optical microscope along with scanning electron microscopes, equipped with an energy dispersive spectrometry/electron probe microanalysis, was utilized to characterize the microstructure of the joint. The mechanical properties of the joint were also assessed by micro-hardness and shear strength tests. The results indicate the high effect of temperature on the bonding results; so that, with a small change in temperature, severe changes were observed in the bonding results. A temperature range of 475°C–485°C and a minimum duration of 30 min with a low bonding pressure of 0.4 MPa were identified as advisable process conditions. The joint evaluation revealed the formation of CuAl2, Cu9Al4 and Al-Mg-Cu ternary phases on the aluminium-copper side, as well as Cu2Mg, CuMg2 and Al-Mg-Cu ternary phases on the magnesium-copper side in the reaction layer. When increasing the bonding temperature and duration, the amount of intermetallic compounds and, as a result, the mechanical properties of the joints changed. The highest shear strength and micro-hardness, related to the bonding performed at 480°C and holding time of 45 min, were 31.03 MPa and 167 HV, respectively.

Distributions of Residual Stresses in Diffusion Bonding of Dissimilar Materials Intermetallics TiAl to Steel 40Cr and Effect of Interlayer

2007 ◽  
Vol 353-358 ◽  
pp. 1939-1943 ◽  
Author(s):  
Peng He ◽  
Duo Liu
Keyword(s):  
Residual Stress ◽  
Residual Stresses ◽  
Diffusion Bonding ◽  
Bonding Temperature ◽  
Base Material ◽  
Dissimilar Materials ◽  
Bond Line ◽  
Physical Contact ◽  
Small Thickness ◽  
Calculation Results

Distributions of residual stress in diffusion bonding of dissimilar materials intermetallics TiAl to steel 40Cr were simulated by FEM calculation. Results showed that destructive residual stresses presented in the minute area adjacent to bond-line of the base material with the smaller thermal expansion coefficient. Reducing bonding temperature and diminishing bonding time are in favor of the mollification of interface tresses. Concepts of the residual stress factor Rf and the thickness factor Tf were propounded. As selecting the interlayer, the interlayer with smaller |Rf| and Tf should be given precedence, and with a prerequisite of sufficient physical contact small thickness of the interlayer are finer.

Thermal Analysis of Dissimilar Materials Diffusion Bonding Using Finite Element Method

2019 ◽  
Vol 969 ◽  
pp. 858-863
Author(s):  
S. Suresh Kumar ◽  
Balasubramanian Ravisankar ◽  
F. Mohammed Ajmal Sheriff ◽  
M.J. Silvister Raju
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Thermal Stress ◽  
Diffusion Bonding ◽  
Linear Thermal Expansion ◽  
Dissimilar Materials ◽  
Processing Parameters ◽  
Vital Role ◽  
Dissimilar Joints ◽  
Element Method

Finite element method (FEM) is employed to study an effect of diffusion bonding strength between aluminium and its copper material and optimized parameters. The diffusion bonding soundness was estimated at different processing parameters such as temperature, pressure and time. The coefficients of linear thermal expansion (CTE) of the metals induce thermal stress at the bonded area. This phenomenon motivated the study of the stress distribution along with maximum and minimum stress values, while bonding of two dissimilar metals at particular bonding process parameters. The incompatible thermal stress at the bonded area plays a vital role in better bond soundness. Thus, it is required to estimate the bonding interface in dissimilar joints. This study was performed using the FEM and the analysis was carried out using the commercial software package Ansys V12.0

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