scholarly journals Protection of Steel Rebar in Salt-Contaminated Cement Mortar Using Epoxy Nanocomposite Coatings

2018 ◽  
Vol 2018 ◽  
pp. 1-10 ◽  
Author(s):  
The Huu Nguyen ◽  
Tuan Anh Nguyen
Keyword(s):  
Corrosion Resistance ◽  
Critical Level ◽  
Cement Mortar ◽  
Electrochemical Impedance ◽  
Chloride Concentration ◽  
Corrosion Current ◽  
Chloride Ions ◽  
Coated Steel ◽  
Steel Rebar ◽  
Electrochemical Monitoring

Epoxy reinforced with two kinds of nanoparticles dealing with nano-SiO2 and nano-Fe2O3 was coated on steel rebar embedded in a chloride contaminated cement mortar. NaCl was added to the fresh Portland cement paste (at 0.3% and 0.5% by weight of cement) to simulate the chloride contamination at the critical level. The effect of incorporating nanoparticles on the corrosion resistance of epoxy-coated steel rebar was investigated by linear potentiodynamic polarization and electrochemical impedance spectroscopy. For the 0.3 wt.% chloride mortars, the electrochemical monitoring of the coated steel rebars during immersion for 56 days in 0.1 M NaOH solutions suggested the beneficial role of nano-Fe2O3 particles in significantly improving the corrosion resistance of the epoxy-coated rebar. After 56 days of immersion, the nano-Fe2O3 reduced the corrosion current of epoxy-coated rebar by a factor of 7.9. When the chloride concentration in the cement mortar was 0.5 wt.%, the incorporation of nanoparticles into the epoxy matrix did not enhance the corrosion resistance of epoxy coating for the rebar. At this critical level, chloride ions initiated rebar corrosion through nanoparticles at the epoxy/rebar interface.

Effects of potassium silicate on corrosion behavior of dacromet coating

2019 ◽  
Vol 66 (6) ◽  
pp. 819-826
Author(s):  
Khashayar Tabi ◽  
Mansour Farzam ◽  
Davood Zaarei
Keyword(s):  
Corrosion Resistance ◽  
Corrosion Behavior ◽  
Automobile Industry ◽  
Electrochemical Impedance ◽  
Salt Spray ◽  
Corrosion Current ◽  
Potassium Silicate ◽  
Coated Steel ◽  
Content Type ◽  
New Information

Purpose Potassium silicate sealer was applied on solvent-cleaned, acid-pickled, dacromet-coated steel to improve its corrosion resistance. The purpose of this paper is to study the corrosion behavior of dacromet-coated steel. Design/methodology/approach Potassium silicate sealer was applied on solvent-cleaned, acid-pickled, dacromet-coated steel to improve its corrosion resistance. Electrochemical impedance spectroscopy (EIS), potentiodynamic polarization, scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and salt spray were carried out. SEM was used to study the morphological appearance of the surface. Findings The EIS behavior indicated that solvent-cleaned dacromet-coated steel sealed with potassium silicate showed that the corrosion current density was 2.664E − 5 A.cm2 which was reduced to 8.752E − 6 A.cm2 and the corrosion rate, which was 2.264E − 2 mm.year−1, was reduced to 7.438E − 3 mm.year−1 in NaCl 3.5 wt.per cent. EIS was used in NaCl 3.5 wt.%, and the Bode plot characteristics showed that the corrosion protection of solvent-cleaned, dacromet-coated steel was enhanced when sealed with potassium silicate. The EDS results of salt-sprayed, solvent-cleaned samples after 10 days indicated that the main corrosion products are composed of SiO2, ZnO and Al2O3. Research limitations/implications The detection of Li element in EDS was not possible because of the device limitation. Originality/value The current paper provides new information about the sealing properties of potassium silicate and its effects on the corrosion resistance of dacromet coating, which is widely used in many industries such as the automobile industry.

scholarly journals Effect of Electrical Injection of Corrosion Inhibitor on the Corrosion of Steel Rebar in Chloride-Contaminated Repair Mortar

2015 ◽  
Vol 2015 ◽  
pp. 1-10 ◽  
Author(s):  
The Huyen Nguyen ◽  
Tuan Anh Nguyen ◽  
Thien Vuong Nguyen ◽  
Van Khu Le ◽  
Thi Mai Thanh Dinh ◽  
...  
Keyword(s):  
Current Density ◽  
Cement Mortar ◽  
Tetrabutylammonium Bromide ◽  
Electrical Current ◽  
Corrosion Current ◽  
Sodium Borate ◽  
Apparent Diffusion Coefficients ◽  
Steel Rebar ◽  
Repair Mortar ◽  
Vis Spectroscopy

The electrical rehabilitation treatments of repair mortar were performed with tetrabutylammonium bromide salt (TBAB) at an electrical current density of 5 A/m2, using two electrolytes (0.1 M NaOH and 0.1 M Na3BO3solutions), and for two time periods (1 and 4 weeks), respectively. The average organic cation-based inhibitor’s concentration in cement mortars before and after this treatment was quantified using the UV-Vis spectroscopy. The experimental results reveal that the EICI treatment with 0.1 M Na3BO3was more effective in injecting the inhibitor and in improving the chloride penetration resistance and compressive strength of the mortar, relative to using 0.1 M NaOH as electrolyte. In this case, after the 4-week EICI treatment, [TBA+] contents were 2.3 % and 2.4% by mass of cement mortar for uncontaminated and salt-contaminated mortars, respectively. After the 4-week EICI treatment, the apparent diffusion coefficients of chloride anion in cement mortar were decreased by 40% from 1.52 × 10−10 m2/s. The EICI treatment was able to halt the chloride-induced corrosion of the steel rebar by promoting its passivation. The 2-week EICI treatment using sodium hydroxide and sodium borate solutions decreased the corrosion current density of the rebar by 77.8% and 78.5%, respectively, approximately two months after the treatment.

Effect of Shot Peening on Microstructure and Properties of 34CrMo4 Alloy

2018 ◽  
Vol 934 ◽  
pp. 105-110 ◽  
Author(s):  
Ke Jian Li ◽  
Qiang Zheng ◽  
Yue Lin Qin ◽  
Xiao Wei Liu
Keyword(s):  
Plastic Deformation ◽  
Corrosion Resistance ◽  
Shot Peening ◽  
Electrochemical Impedance ◽  
Corrosion Current ◽  
Optical Microscope ◽  
Microstructure And Properties ◽  
Before And After ◽  
Sever Plastic Deformation ◽  
Evolution Of Microstructure

Plastic deformation can induce surface modification, such as shot peening (SP) on workpiece surface is the hot issue of recent scientific research. SP is the efficient way to improve mechanical behavior of specimens by inducing sever plastic deformation on their surface. Nevertheless, this surface treatment induced complex microstructural evolutions such as grain refinement, will enhance the corrosion resistance of specimens. In this work, the microstructure and properties of 34CrMo4 alloy of before and after SP for 20 min have been investigated. The evolution of microstructure and properties were analyzed from the surface and cross-section. The microstructure morphology at the different depth was determined by optical microscope. The results show grain size is increasing with the depth, and the microhardness and compressive residual stress decrease gradually. In terms of corrosion resistance, the 50 μm depth specimen has the best property than other depth, which the potential and corrosion current density are-0.484 V and-5.72 Acm-2, respectively. The maximum polarization resistance is 2055 Ωcm2by capacitive arc radius of electrochemical impedance spectroscopy.

Effect of Osmotic Pressure by Salt Concentration on Corrosion Resistance of Anti-Corrosive Paint

2018 ◽  
Vol 926 ◽  
pp. 31-36
Author(s):  
Kyung Man Moon ◽  
Myeong Hoon Lee ◽  
Tae Sil Baek
Keyword(s):  
Corrosion Resistance ◽  
Osmotic Pressure ◽  
Salt Concentration ◽  
Corrosion Current Density ◽  
Steel Plate ◽  
Chloride Ion ◽  
Corrosion Current ◽  
Coating Film ◽  
Coated Steel ◽  
Nacl Solution

Recently, many types of constructional steels have been often exposed to severely corrosive environments due to acid rain with increasing environmental contamination. To control corrosion problems, a painting protection method has been widely applied to numerous constructional steels on land as well as offshore. Therefore, development of anti-corrosive paint with good quality of corrosion resistance is very important from an economical perspective. In this study, four types of anti-corrosive paint were coated to test specimens, and then, were immersed in various salt solutions (0.1, 3 and 9% NaCl solution) for 11 days. Corrosion resistance of these samples by effect of osmotic pressure with various salt concentration was investigated with electrochemical methods such as measurement of corrosion potential, impedance and corrosion current density. Corrosion current density of these samples submerged in 0.1% NaCl solution exhibited highest value than those immersed in 3% and 9% NaCl solutions because water, dissolved oxygen and chloride ion etc. is easily to invade towards inner side of coating film due to increasing osmotic pressure compared to 3% and 9% NaCl solutions. However, corrosion current densities of all samples in the case of submerged in 9% NaCl solution exhibited higher values compared to 3% NaCl solution.Thus, a large amount of chloride ion dissolved in 9% NaCl solution plays a more critical role in corrosion behavior of coated steel rather than osmotic pressure. Consequently, the corrosion mechanism between coated steel and bare steel plates is different from each other because of presence of osmotic pressure between salt solution and coating film of coated steel plate. As a result, corrosion resistance of tcoated steel plate may be depend on the osmotic pressure as well as salt concentration

Effect of severe plastic deformation by ECAP on corrosion behaviour of aluminium alloy AA 7075

2016 ◽  
Vol 81 (2) ◽  
pp. 55-61 ◽  
Author(s):  
M. Ilieva ◽  
R. Radev
Keyword(s):  
Corrosion Resistance ◽  
Aluminium Alloy ◽  
Equal Channel Angular Pressing ◽  
Pitting Corrosion ◽  
Corrosion Behaviour ◽  
Chloride Concentration ◽  
Chloride Ions ◽  
Angular Pressing ◽  
Pitting Corrosion Resistance ◽  
Aa 7075

Purpose: The present study compares the corrosion behaviour of overaged AA 7075 before and after equal channel angular pressing ECAP in two media, containing chlorides, in order to answer the question how grain refinement of aluminium alloys influences their corrosion properties.Design/methodology/approach: The effect of equal channel angular pressing ECAP on corrosion behaviour of aluminium alloy AA 7075 was studied in two water solutions, containing chloride ions: 1) 0.01 M Na2SO4 with addition of 0.01%Cl-, and 2) 3g/l H2O2 and 57g/l NaCl. The changes in electrochemical characteristics, provoked by grain size refinement after equal channel angular pressing ECAP, were found using potentiodynamic polarisation. Steady state potential, corrosion potential, corrosion current density; breakdown (pitting) potential of overaged and deformed by equal channel angular pressing ECAP aluminium alloy AA 7075 were measured.Findings: In the environment with lower chloride concentration equal channel angular pressing ECAP process led to increase in pitting corrosion resistance and in the medium with higher chloride concentration - to decrease in pitting corrosion resistance. That way grain refinement does not demonstrate a uni-directional influence on corrosion resistance of AA 70775.Research limitations/implications: The results suggest the possibility for development of materials having the same chemical composition but with different corrosion resistance to different environments.Originality/value: The paper presents the corrosion behaviour of ultrafine-grained aluminium alloy AA 7075 and the influence of the chloride ions concentration in the corrosion medium on this behaviour.

The passive properties of TA10 in Coca-Cola containing oral environment

2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Ming Liu ◽  
Jun Li ◽  
Danping Li ◽  
Lierui Zheng
Keyword(s):  
Corrosion Resistance ◽  
Passive Film ◽  
Photoelectron Spectroscopy ◽  
Electrochemical Impedance ◽  
Artificial Saliva ◽  
Corrosion Current ◽  
Content Type ◽  
Passive Behavior ◽  
Tooth Demineralization ◽  
Oral Environment

Purpose At present, carbonated drinks such as cola are especially favored by the younger generation. But because of its acid, it often leads to tooth demineralization, resulting in “cola tooth”. However, the influence of cola on the corrosion resistance of passive film of TiA10 alloy restorative materials is rarely reported. The purpose of this study was to analysis the corrosion resistance, composition of the passive film of TA10 alloy in different concentrations of Cola. Design/methodology/approach The passive behavior of TA10 alloy in artificial saliva (AS) and Cola was studied by means of potentiodynamic polarization, electrochemical impedance spectroscopy, cyclic voltammetry, Mott-Schottky techniques and combined with X-ray photoelectron spectroscopy and Auger electron spectroscopy (AES) surface analysis. Findings With the increase of cola content, the self-corrosion current density of the alloy increases sharply, and the corrosion resistance of the passive film is the best in AS, while Rp in cola is reduced to half of that in AS. The thickness of the passive film in AS, AS +cola and cola is about 9.5 nm, 7.5 nm and 6 nm, respectively. The passive film in cola has more defects and the carrier density is 1.55 times as high as that in AS. Cola can weaken the formation process of the protected oxide, promote the formation of high valence Ti-oxides and increase the content of Mo-oxides in the passive film. Originality/value These results have important guiding significance for the safe use of the alloy in the complex oral environments.

Corrosion resistance and characterization studies of calcium series chemical conversion film via green pretreatment on magnesium alloy

2016 ◽  
Vol 63 (6) ◽  
pp. 508-512
Author(s):  
Fengjing Wu ◽  
Xiaojuan Liu ◽  
Xin Xiao
Keyword(s):  
Corrosion Resistance ◽  
Magnesium Alloy ◽  
Electrochemical Impedance ◽  
Chemical Conversion ◽  
Corrosion Current ◽  
Organic Coating ◽  
Hazardous Substances ◽  
Surface Pretreatment ◽  
Content Type ◽  
Az80 Magnesium Alloy

Purpose Magnesium alloys, although valuable, are reactive and require protection before its application in many fields. The purpose of this study was to evaluate a novel anticorrosive chemical conversion film on AZ80 magnesium alloy by environmental-friendly calcium series surface pretreatment. Design/methodology/approach The corrosion resistance of the film was evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy in 3.5 Wt.% NaCl solution. The surface morphologies, microstructure and composition of the film were investigated by scanning electron microscopy and energy-dispersive spectroscopy. Findings The corrosion current density of the calcium series film decreased by more than one order of magnitude as compared to that of the AZ80 magnesium alloy. The conversion film presented dry-mud morphology, and its thickness was estimated to be approximately 4 μm. The conversion film was highly hydrophilic, and the organic coating adhesion on treated AZ80 surface was approximately 13.5 MPa. Originality/value Excellent performance of the calcium-based chemical conversion film on Mg alloy was obtained, which does not contain heavy metals or fluorides and completely conforms to European RoHS (Restriction of Hazardous Substances) standard.

Corrosion Behavior of Hot-Dip Galvanized Reinforcing Steel Using Electrochemical Impedance Spectroscopy

2011 ◽  
Vol 250-253 ◽  
pp. 222-227 ◽  
Author(s):  
Bi Lan Lin ◽  
Yu Ye Xu
Keyword(s):  
Corrosion Resistance ◽  
Electrochemical Impedance Spectroscopy ◽  
Impedance Spectroscopy ◽  
Corrosion Rate ◽  
Electrochemical Impedance ◽  
Chloride Ions ◽  
Reinforcing Steel ◽  
Effective Measure ◽  
Passivation Film ◽  
Corrosion Behaviors

Galvanizing on the surface of reinforcing steel is an effective measure to control corrosion of reinforcing concrete structures. The corrosion behaviors of hot-dip galvanized (HDG) reinforcing steel in simulated concrete pore solution (SCP solution) with various pH and chlodride values were investigated using electrochemical impedance spectroscopy (EIS). Two equivalent circuit models corresponding to the corrosion process were proposed and the evolution feature of the corrosion parameters were analyzed. The results show that when the SCP solution was carbonated seriously (pH<11), there is hydrogen evolution phenomenon and the corrosion resistance of HDG reinforcing steel is decreased. A minute carbonation of SCP solution (11.5≤pH<12.5) favors the further passivation of the zinc layer and the corrosion resistance is enhanced. The corrosion rate of HDG reinforcing steel at pH=12.0 is minimal, around 0.59 μm/year, whereas that at pH=12.5 is approximate 1.21 μm/year. In the conditions of pH=12.5 and NaCl concentration no more than 0.5wt.%, the corrosion resistance of the passivation film on HDG reinforcing steel is good. In a serious carbonation case, the corrosion rate is increased greatly with chloride ions.

Corrosion Behavior of Zr53.5Cu26.5Ni5Al12Ag3 Bulk Amorphous Alloy in 3.5% NaCl Solution

2011 ◽  
Vol 299-300 ◽  
pp. 427-431
Author(s):  
Yun Li ◽  
Shi Zhi Shang ◽  
Ming Cheng ◽  
Liang Xu ◽  
Shi Hong Zhang
Keyword(s):  
Corrosion Resistance ◽  
Amorphous Alloy ◽  
Passive Film ◽  
Corrosion Behavior ◽  
Electrochemical Impedance ◽  
Corrosion Current ◽  
Bulk Amorphous Alloy ◽  
Nacl Solution ◽  
Current Densities ◽  
Resistance Decrease

The corrosion behavior of Zr53.5Cu26.5Ni5Al12Ag3 bulk amorphous alloy in 3.5% NaCl solution was investigated by using potentiodynamic polarization experiments and electrochemical impedance spectroscopy (EIS). The results show that Zr53.5Cu26.5Ni5Al12Ag3 bulk amorphous alloy has the better corrosion resistance than its corresponding crystal alloy. During the bath in the 3.5% NaCl solution at 25°C, Zr53.5Cu26.5Ni5Al12Ag3 alloy has the lower corrosion current density than the corresponding crystal alloy. After 100h, the corrosion current densities of Zr53.5Cu26.5Ni5Al12Ag3 and the corresponding crystal alloy are 3.8415×10-8A/cm2 and 5.2827×10-7A/cm2, respectively. The results of EIS test indicate that Zr53.5Cu26.5Ni5Al12Ag3 bulk amorphous alloy has the excellent corrosion resistance because passive film with stable structure formed on the surface in 3.5% NaCl solution. With an increase in the immersion time, the passive film becomes thicker. It leads to impedance resistance and corrosion resistance decrease. The surface of Zr53.5Cu26.5Ni5Al12Ag3 bulk amorphous alloy in 3.5% NaCl solution for 100h was analyzed by SEM and EDS. The results show that the corrosive pitting can be found at both the amorphous alloy and the corresponding crystal alloy. However, the amorphous alloy has the better corrosive pitting resistance than the crystal one because the corrosion products formed by selective dissolving of Zr and Al elements. Moreover, the addition of Ag element helps to improve the corrosion resistance of the amorphous alloy greatly.

Alumina Sol-Gel Films and Alodine Films on Al 2024 Alloy

2011 ◽  
Vol 356-360 ◽  
pp. 364-367
Author(s):  
Qi Zhou ◽  
Xuan Xiao ◽  
Da Li Zhao ◽  
En Jun Song
Keyword(s):  
Corrosion Resistance ◽  
Aluminium Alloy ◽  
Electrochemical Impedance ◽  
Sol Gel ◽  
Film Surface ◽  
Corrosion Current ◽  
Promising Alternative ◽  
Gel Film ◽  
Alumina Sol ◽  
Sol Gel Films

Development of the sol-gel films for painting pretreatment of aluminium alloy is to replace bichromate conversion films such as Alodine. Corrosion resistance of Alodine film and sol-gel film were evaluated through potentiodynamic polarization curves, electrochemical impedance spectroscopy, salt spraying and acidic dropping solution. Sol-gel film is almost the same as Alodine film at the film surface density, salt spraying resistance and adhesion with painting coating. Changing color times of dropping solution on sol-gel film is shorter than Alodine film. But the corrosion current of sol-gel film is lower than Alodine and the impedance value is higher than Alodine in 35g/L NaCl solution. Mechanism of corrosion resistance of alumina sol-gel film is that the cathode reaction and anodic reactions are restrained by sol-gel film in the Cl- corrosive medium. The EIS of sol-gel film consisted of only a single capacitive arc with one time constant. Sol-gel coating can prevent or delay the corrosive solution from infiltrating the substrate for its better isolation function, thus protecting 2024 aluminium alloy from corrosion. Sol-gel films can improve corrosion resistance of aluminum alloy and have the same adhesion as Alodine film. It will be a promising alternative pretreatment for aluminum alloys prior to painting.

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