scholarly journals Effect of Nickel Content on the Corrosion Resistance of Iron-Nickel Alloys in Concentrated Hydrochloric Acid Pickling Solutions

2017 ◽  
Vol 2017 ◽  
pp. 1-8 ◽  
Author(s):  
Nabeel Alharthi ◽  
El-Sayed M. Sherif ◽  
Hany S. Abdo ◽  
S. Zein El Abedin

The effect of Ni content on the resistance against corrosion of Fe-36% Ni and Fe-45% Ni alloys in 1 M hydrochloric acid pickling solution was reported. Various electrochemical and spectroscopic techniques such as potentiodynamic cyclic polarization (CPP), open-circuit potential (OCP), electrochemical impedance spectroscopy (EIS), potentiostatic current-time (PCT), and scanning electron microscopy (SEM), and energy dispersive spectroscopy (EDS) have been employed. CPP measurements indicated that the corrosion current and corrosion rate recorded lower values for the alloy that had higher nickel content. OCP curves proved that the presence of high Ni content shifts the absolute potential to the positive potential direction. EIS results revealed that the surface and polarization resistances were much higher for the alloy with higher Ni content. PCT curves also showed that the absolute currents were lower for Fe-45% Ni alloy. All results were in good agreement with others and confirmed clearly that the corrosion resistance in HCl solutions for Fe-45% Ni alloy was higher than that obtained for Fe-45% Ni alloy.

2013 ◽  
Vol 738 ◽  
pp. 87-91 ◽  
Author(s):  
Jin Ming Long ◽  
Xiu Zhang ◽  
He Zhong Pei

Zn-Ni alloy coatings were electrodeposited on low carbon steel substrate using a cyanide-free alkaline bath containing tetraethylenepentamine (TEPA) and triethanolamine (TEA) as complexing agents for Ni2+cations. Effect of TEA/Ni2+molar ratio on electrodeposition behavior, micromophology, Ni content and corrosion resistance of coatings were studied by means of SEM/EDS, polarization curve and electrochemical impedance spectroscopy (EIS), respectively. It was found that the deposition potential and elecctrochemical impedance of the cathode sample during the electrodeposition was influenced by the TEA/Ni2+molar ratio (TNmr) in the bath. The deposition potential shifts negatively and the impedance rises with increasing TNmrup to 2. The nickel content in Zn-Ni deposit was varied in a range from 16.81 to 19.04 wt.%. The dependence of cathodic current efficiency and depositing velocity of the coating on TNmrof plating bath were also determined. A fine-grained and smooth-faced coating was obtained at TNmr=2, which exhibited the highest corrosion resistance in 3.5% NaCl environment.


2014 ◽  
Vol 2014 ◽  
pp. 1-8 ◽  
Author(s):  
Ihsan-ul-Haq Toor

The corrosion behavior of two specially designed austenitic stainless steels (SSs) having different Nickel (Ni) and Manganese (Mn) contents was investigated. Prior to electrochemical tests, SS alloys were solution-annealed at two different temperatures, that is, at 1030°C for 2 h and 1050°C for 0.5 h. Potentiodynamic polarization (PD) tests were carried out in chloride and acidic chloride, whereas linear polarization resistance (LPR) and electrochemical impedance spectroscopy (EIS) was performed in 0.5 M NaCl solution at room temperature. SEM/EDS investigations were carried out to study the microstructure and types of inclusions present in these alloys. Experimental results suggested that the alloy with highest Ni content and annealed at 1050°C/0.5 hr has the highest corrosion resistance.


MRS Advances ◽  
2019 ◽  
Vol 4 (63) ◽  
pp. 3475-3484
Author(s):  
Miguel A. Téllez-Villaseñor ◽  
Carlos A. León Patino ◽  
Ricardo Galván Martínez ◽  
Ena A. Aguilar Reyes

ABSTRACTThe work presents an electrochemical study of the corrosion behaviour of two TiC/Cu-Ni metal matrix composites with a content of 10 and 20 wt.% Ni immersed in synthetic seawater. The composites were synthesized by a capillary infiltration technique, obtaining dense materials TiC/Cu-10Ni and TiC/Cu-20 Ni with a residual porosity of 1.8 and 1.7%, respectively. The corrosion rate (CR) was evaluated from the techniques of polarization curves (PC), linear polarization resistance (LPR) and electrochemical impedance spectroscopy (EIS). Electrochemical measurements were carried out under static conditions, ambient temperature and atmospheric pressure at 24 hours exposure in the electrolytic medium. The corrosion rate is affected by the Ni content in the matrix, with less corrosion in the composite with a higher Ni content. The higher content of Ni in the Cu-Ni alloy provides higher passivation and stability to the corrosion products film that are absorbed on the composite surface. Microscopic examination (SEM) showed a characteristic morphology of a corrosion mechanism of the localized type (pits and crevices) generated by a differential aeration, where the TiC/Cu-10Ni composite showed greater degradation.


2020 ◽  
Vol 32 (6) ◽  
pp. 1384-1392
Author(s):  
N. M'hanni ◽  
M. Galai ◽  
T. Anik ◽  
M. Ebn Touhami ◽  
E.H. Rifi ◽  
...  

The autocatalytic nickel bath uses sodium hypophosphite as a reducing agent, sodium citrate as a complexing agent and sodium acetate as an accelerator. The effect of calix[4]arene molecule type H4L named (dicarboxylic acid p-tert-butylcalix[4]arene) was studied and used at various concentrations of 10-3 to 10-6 M to improve the microstructure, the microhadness and properties of nickel deposit obtained. The effect of varying the concentration of H4L, on the deposition rate, the composition, the microstructure and morphology of chemical deposition was studied. The results showed that depending on the concentration of calix[4]arene, the deposition rate decreases from 11, to 7.75 μm/h. The microstructure and microhardness improves significantly at a concentration of 10-6 M of additive. It was also shown that the coating obtained is adherent and compact and the chemical bath has become more stable in the presence of calix[4]arenic additives. Indeed, in both cases, the nickel content decreased with the addition of concentration. This decrease of nickel content might be related to the increase of deposition rate depending on the concentration. The X-ray diffraction analysis revealed peak intensification in the {111} orientation of plane in the presence of a concentration of 10-6 M; this may be in agreement with the results of metallographic study which showed that the coatings are adherent and have a good resistance. Hence, the Vickers microhardness of deposited coatings has a better value (376 HV) at the concentration 10-6 M. The corrosion resistance in 3% NaCl solution has been proven at the same concentration as found. Finally, the cyclic voltammetry and electrochemical impedance spectroscopic studies revealed that the additive strongly influences the cathodic process and affects slightly oxidation of hypophosphite.


2019 ◽  
Vol 31 (4) ◽  
pp. 891-895
Author(s):  
Dinesh Kumar Chelike ◽  
K. Juliet Gnana Sundari

Considering the good corrosion resistance of Zn-Ni alloy, it is selected in the present study to be the protective coating on mild steel and it is considered as a strong candidate for the replacement of environmentally hazardous cadmium. Zn-Ni alloy coating is applied by electrodeposition at optimum temperature, current density and time. The bath solution used is consisting of EDTA as complexing agent. The electrodeposition is also carried out with tartaric acid and benzaldehyde additives to have good corrosion resistance and brightness. The electrodeposits obtained with and without additives are examined for nature and alloy composition. The corrosion behaviour of the electrodeposits is studied by Tafel polarization and electrochemical impedance spectroscopy.


Crystals ◽  
2020 ◽  
Vol 10 (4) ◽  
pp. 249
Author(s):  
El-Sayed M. Sherif ◽  
Magdy M. El Rayes ◽  
Hany S. Abdo

In the present work, a layer of 75%Cr3C2−25%NiCr with thickness of 260 ± 15 µm was coated onto the API-2H pipeline steel surface using high-velocity oxy-fuel deposition. The effect of 75%Cr3C2−25%NiCr coating on the corrosion of the API steel after 1 h, 24 h, and 48 h exposure in 4.0% sodium chloride solutions is reported. The corrosion tests were performed using potentiodynamic cyclic polarization, electrochemical impedance spectroscopy, and chronoamperometric current–time techniques along with scanning electron microscopy and energy-dispersive X-ray analyses. The curves of polarization indicated that the presence of the coating increases the corrosion resistance of the steel through decreasing its corrosion current and corrosion rate. Impedance data showed that all resistances recorded higher values for the coated API steel. Chronoamperometric current–time measurements confirmed that the coated API steel has lower absolute current values and thus lower corrosion rate. All results proved that the presence of 75%Cr3C2−25%NiCr coating enhances the corrosion resistance of the API steel via the formation of a protective layer of Cr and Ni oxides, which could lead to decreasing the corrosion rate.


2018 ◽  
Vol 18 ◽  
pp. 19-26
Author(s):  
Nadjette Belhamra ◽  
Abd Raouf Boulebtina ◽  
Khadidja Belassadi ◽  
Abdelouahed Chala ◽  
Malika Diafi

The purpose of this paper was to investigate the effect of Al2O3 and TiO2 nanoparticles contents on structural proporties, microhardness and corrosion resistance of Zn-Ni alloy coationg. Zn-Ni, Zn-Ni-Al2O3 and Zn-Ni-TiO2 composite coatings were electrodeposited on steel substrate by direct current in sulphate bath.The structure of the coatings was studied by X-ray diffration and by scaning electron miroscopy. The results showed the appearance of Ni5Zn21 phases and that the incrorporation of Al2O3 and TiO2 in the Zn-Ni coating refined the crystal grain size.The corrosion performance of coating in the 0.6M NaCl as a corrisive solution was investigated by potentiodynamic polarization and electrochemical impedance spectroscopy EIS methods. It was found that the incorporation of nanoparticules in Zn-Ni alloy coating have better corrosion resistance and the values of Rct and Zw increase, while the values of Cdl decrease with increasing of nanoparticules.


Crystals ◽  
2020 ◽  
Vol 10 (5) ◽  
pp. 353
Author(s):  
Nabeel H. Alharthi ◽  
El-Sayed M. Sherif ◽  
Mohamed A. Taha ◽  
Adel T. Abbas ◽  
Hany S. Abdo ◽  
...  

In the present work, aluminum alloy 6061 (AA6061) device chips were subjected to cold compaction monitored by an extrusion procedure at an extrusion ratio of 5:2 and elevated temperatures of 350, 425, and 500 °C, respectively. The influence of changing temperature on the corrosion of the extruded alloys after 1 h and 24 h in 3.5% NaCl solutions was studied. The polarization (cyclic potentiodynamic polarization, CPP) results indicated that the corrosion decreases with the increase of extrusion temperature of AA6061 from 350 to 500 °C. Impedance (electrochemical impedance spectroscopy, EIS) experiments provided a remarkable increase in the corrosion resistance with rising the extrusion temperature. Potentiostatic current-time (PCT) curves indicated that the current initially increased then decreased for all alloys after 1 h measurements. Prolonging the exposure time to 24 h was observed to decrease the rate of corrosion for all AA6061 alloys as proved by CPP and EIS data. This effect was found to increase the pitting corrosion as indicated by the measured PCT curves and by the scanning electron microscopy (SEM) images for the surface of the alloys. The surface layers formed on AA6061 alloys were mostly composed of aluminum oxide as presented by the spectra of the energy dispersive X-ray analyzer (EDX). All results indicated that the increase of the temperature of extrusion increased the corrosion resistance via decreasing the corrosion current and corrosion rate, and that this effect was found remarkably increased when the immersion time increased from 1 to 24 h exposure to the chloride test solution.


2016 ◽  
Vol 288 ◽  
pp. 163-170 ◽  
Author(s):  
Moonjae Kwon ◽  
Du-hwan Jo ◽  
Soo Hyoun Cho ◽  
Hyun Tae Kim ◽  
Jong-Tae Park ◽  
...  

2013 ◽  
Vol 794 ◽  
pp. 741-748
Author(s):  
L.K. Singhal ◽  
P. Poojary

Development of an austenitic Fe-Cr-Mn-Ni-Mo-Cu-N alloy 216L to substitute AISI 316L for saving a part of expensive nickel and molybdenum is described. Nickel content is reduced by 40% and molybdenum by 25% with the help of nitrogen, manganese and copper additions. Corrosion tests in boiling solutions in a variety of acidic media including oxalic, nitric, phosphoric, sulfuric and chromic acids and polarization curves in acidic and chloride environment indicate similar behaviour of both grades. There is also striking similarity in pitting corrosion resistance and inter-granular corrosion resistance of the two alloys as per ASTM G-48 and ASTM A262 respectively. Both alloys exhibit excellent resistance to any staining in prolonged salt spray test. Produced by conventional EAF-AOD-CC-Steckel Mill route, the alloy exhibits surface quality comparable to AISI 316L in both hot and cold rolled conditions. Like 316L, it is equally amenable to fabrication and welding. Higher yield strength of 216L confers potential for material saving in use as compared to 316L. In the process of extracting refined sugar from raw sugar a number of chemicals are used. Accumulated scale from the equipments is periodically removed by using hot solutions containing caustic soda and soda ash followed by rinsing in solutions containing dilute hydrochloric acid and finishing with water rinse. The steel generally used is 316L and based on comparative performance of 216L this new alloy was successfully used in sugar refinery columns where it is subjected to periodic cleaning by hot salt & caustic soda solution and hot dilute hydrochloric acid.. Key words: nickel conservation, 216L austenitic stainless steel; corrosion resistance, sugar refinery


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