scholarly journals Poly(acrylonitrile-co-butadiene-co-styrene) Reinforced with Hollow Glass Microspheres: Evaluation of Extrusion Parameters and Their Effects on the Composite Properties

2016 ◽  
Vol 2016 ◽  
pp. 1-7 ◽  
Author(s):  
Marina Panozzo Cunha ◽  
Laura Berasain Gonella ◽  
Matheus Poletto ◽  
Ana Maria Colon Grisa ◽  
Rosmary Nichele Brandalise

Hollow glass microspheres (HGMs) filled poly(acrylonitrile-co-butadiene-co-styrene) (ABS) composites were prepared by means of a twin-screw extruder. S038 HGMs were incorporated at different percentages of 2.5, 5.0, and 7.5 wt%. The HGMs were added into the twin-screw extruder at two different feeding zones, and the effect of HGMs loading and specific feeding zone addition on the composites produced was evaluated with regard to morphological, thermal, rheological, physical, and mechanical properties. As a result, the composite density was reduced while the thermal stability, storage modulus, complex viscosity, and tensile and flexural modulus were improved when compared with the ABS matrix. The results also indicate that the addition of 5.0 wt% of HGMs at the feeding zone closer to the die maintains the integrity of the HGMs and promotes composites with higher mechanical properties and lower density when compared with the composites obtained with the addition of HGMs closer to the hopper.

Polymers ◽  
2021 ◽  
Vol 13 (7) ◽  
pp. 1058
Author(s):  
Hikaru Okubo ◽  
Haruka Kaneyasu ◽  
Tetsuya Kimura ◽  
Patchiya Phanthong ◽  
Shigeru Yao

Each year, increasing amounts of plastic waste are generated, causing environmental pollution and resource loss. Recycling is a solution, but recycled plastics often have inferior mechanical properties to virgin plastics. However, studies have shown that holding polymers in the melt state before extrusion can restore the mechanical properties; thus, we propose a twin-screw extruder with a molten resin reservoir (MSR), a cavity between the screw zone and twin-screw extruder discharge, which retains molten polymer after mixing in the twin-screw zone, thus influencing the polymer properties. Re-extruded recycled polyethylene (RPE) pellets were produced, and the tensile properties and microstructure of virgin polyethylene (PE), unextruded RPE, and re-extruded RPE moldings prepared with and without the MSR were evaluated. Crucially, the elongation at break of the MSR-extruded RPE molding was seven times higher than that of the original RPE molding, and the Young’s modulus of the MSR-extruded RPE molding was comparable to that of the virgin PE molding. Both the MSR-extruded RPE and virgin PE moldings contained similar striped lamellae. Thus, MSR re-extrusion improved the mechanical performance of recycled polymers by optimizing the microstructure. The use of MSRs will facilitate the reuse of waste plastics as value-added materials having a wide range of industrial applications.


2020 ◽  
pp. 0021955X2094309
Author(s):  
Vicente Contreras ◽  
Francisco J Maturana ◽  
Jesús Poveda ◽  
Karina C Núñez ◽  
Juan C Merino ◽  
...  

A foaming system composed by hollow glass microspheres (HGM) and thermally expandable microspheres (EM) was used to achieve a balance between selected properties of foamed polypropylene (PP) by injection molding, combining the higher flexural properties and lower density required on automotive interior parts. Taguchi’s L16 (44.23) was employed for the experimental plan and signal to noise ratio (S/N) for the optimization of the system raised. The two important injection molding parameters affecting selected properties were melt and mold temperature. The most important effect on flexural modulus was the amount of HGM, and for density the amount of EM.


2018 ◽  
Vol 772 ◽  
pp. 33-37
Author(s):  
Nattakarn Hongsriphan ◽  
Pajaera Patanathabutr ◽  
Kanyakarn Lappokachai

Recycled poly (ethylene terephthalate) or R-PET is conventionally melt blended with polycarbonate with the presence of chain extender in order to produce polymer blend that provides good mechanical properties and cost effectiveness. This research was carried out to improve properties of such a blend by compounding them with silane treated hollow glass microspheres (HGMs), which mixing procedure was emphasized how it could affect mechanical properties. R-PET/PC/HGM composites of a fixed composition were melt compounded with three different mixing procedures. It was found that the compounding HGMs with PC and then R-PET obtained the most rigidity specimens than the all-in-one compounding or the compounding HGMs with R-PET and then PC. Silane treated HGMs were well distributed in the polymer matrix presenting good interfacial adhesion. However, the notched impact strength of all composites were inspected to be in the same range.


2015 ◽  
Vol 1119 ◽  
pp. 283-287
Author(s):  
Sarit Liprapan ◽  
Thumnoon Nhujak ◽  
Pranut Potiyaraj

The objective of this study is to prepare α-cellulose reinforced poly (butylene succinate) composites (PBS/α-cellulose). The effect of amount α-cellulose on the mechanical properties of the composites was investigated. To improve interfacial interaction between PBS and α-cellulose, glycidyl methacrylate grafted poly (butylene succinate) (PBS-g-GMA) was used as a compatibilizer. Mechanical properties of PBS composites prepared by using a twin-screw extruder were investigated. The mechanical properties of PBS/α-cellulose decreased due to the agglomeration of α-cellulose. Nevertheless, tensile strength, Young’s modulus and flexural strength of PBS composites were improved after the incorporation of PBS-g-GMA. The optimum loading of PBS-g-GMA and α-cellulose in the PBS was found to be 5 and 6 phr.


2013 ◽  
Vol 561 ◽  
pp. 326-330
Author(s):  
Lei Guo ◽  
Qing Kun Liu ◽  
Chuan Sheng Wang

This paper uses a new twin-screw extruder for regeneration of waste tire crumb rubber, discusses the influence of screw speed and reaction temperature on the physical and mechanical properties of reclaimed rubber. Experimental results show that different screw speed and reaction temperature has a great impact on the physical and mechanical properties of the reclaimed rubber. When controls screw speed in the 60 ~ 90 r / min, reaction temperature at 170 to 210°C,the regeneration effect is the best. At this time, the physical and mechanical properties of reclaimed rubber, such as tensile strength, tear strength and elongation at break rate, is the best.


2022 ◽  
Author(s):  
A.M. Kuzmin

Abstract. The article discusses the possibility of obtaining biodegradable films based on polyolefins and beet pulp by the extrusion method. Biodegradable composites of two mixes with 15% and 25% beet pulp content have been obtained. Compounding was carried out on a twin-screw extruder, and then samples of biodegradable films were obtained by cast film extrusion. The influence of the vegetable filler particles’ orientation on the composites mechanical properties has been studied. It has been shown that composites mechanical properties significantly increase in the direction of polymer melt stretching.


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