scholarly journals Dynamic Model and Fault Feature Research of Dual-Rotor System with Bearing Pedestal Looseness

2016 ◽  
Vol 2016 ◽  
pp. 1-18 ◽  
Author(s):  
Nanfei Wang ◽  
Hongzhi Xu ◽  
Dongxiang Jiang

The paper presents a finite element model of dual-rotor system with pedestal looseness stemming from loosened bolts. Dynamic model including bearing pedestal looseness is established based on the dual-rotor test rig. Three-degree-of-freedom (DOF) planar rigid motion of loose bearing pedestal is fully considered and collision recovery coefficient is also introduced in the model. Based on the Timoshenko beam elements, using the finite element method, rigid body kinematics, and the Newmark-βalgorithm for numerical simulation, dynamic characteristics of the inner and outer rotors and the bearing pedestal plane rigid body motion under bearing pedestal looseness condition are studied. Meanwhile, the looseness experiments under two different speed combinations are carried out, and the experimental results are basically the same. The simulation results are compared with the experimental results, indicating that vibration displacement waveforms of loosened rotor have “clipping” phenomenon. When the bearing pedestal looseness fault occurs, the inner and outer rotors vibration spectrum not only contains the difference and sum frequency of the two rotors’ fundamental frequency but also contains2Xand3Xcomponent of rotor with loosened support, and so forth; low frequency spectrum is more, containing dividing component, and so forth; the rotor displacement spectrums also contain fewer combination frequency components, and so forth; when one side of the inner rotor bearing pedestal is loosened, the inner rotor axis trajectory is drawn into similar-ellipse shape.

1969 ◽  
Vol 4 (1) ◽  
pp. 57-64
Author(s):  
R W T Preater

Three different assumptions are made for the behaviour of the junction between the cylindrical shell and the end closure. Comparisons of analytical and experimental results show that the inclusion of a ‘rigid’ annular ring beam at the junction of the cylider and the closure best represents the shell behaviour for a ratio of cylinder mean radius to thickness of 3–7, and enables a prediction of an optimum vessel configuration to be made. Experimental verification of this optimum design confirms the predictions. (The special use of the term ‘rigid’ is taken in this context to refer to a ring beam for which deformations of the cross-section are ignored but rigid body motion is permitted.)


Processes ◽  
2020 ◽  
Vol 8 (11) ◽  
pp. 1336
Author(s):  
Wei Fan ◽  
Hong Lu ◽  
Yongquan Zhang ◽  
Xiangang Su

The dynamic vibration of the gear coupling-rotor system (GCRS) caused by misalignment is an important factor of low frequency vibration and noise radiation of the naval marine. The axial misalignment of gear coupling is inevitable owing to mass eccentricity, and is unconstrained in axial direction at high-speed operation. Therefore, the dynamic model of GCRS is proposed, considering gear-coupling misalignment and contact force in this paper. The whole motion differential equation of GCRS is established based on the finite element method. Moreover, the numerical calculation method of meshing force, considering the uniform distribution load on contact surface, is presented, and the mathematical predictive time–frequency characteristics are analyzed by the Newmark stepwise integral approach. Finally, a reduced-scale application of the propulsion shaft system is utilized to validate the effectiveness of the proposed dynamic model. For the sensibility to low-frequency vibration, the natural frequencies and vibration modes of GCRS are analyzed through the processing and analysis of acceleration signal. The experimental dynamic response and main components of vibration are respectively consistent with mathematical results, which demonstrate the effectiveness of the proposed dynamic model of GCRS with misalignment. Furthermore, it also shows that the proposed finite element analysis and calculation method are suitable for complex shafting, providing a novel thought for dynamic analysis of the propeller–shaft–hull coupled system of marine.


Author(s):  
W S Hwang ◽  
D H Lee

Frequency response function (FRF) based substructure analysis can predict the response of complex systems using the FRFs of substructures. It combines the FRFs of each substructure derived from finite element analysis or experiments depending on the situation. In general, the substructure with the excitation is separated from the others by rubber bushes to prevent the transmission of vibration from the source to the main structure. In this case, the substructure with the excitation shows rigid body motion up to the mid-frequency region. This paper presents a new FRF-based substructure analysis that uses the FRFs from the rigid body information not from the complex finite element model of the substructure with rigid body motion. The rigid body information including the mass, the moment of inertia and the coordinates of the mass centre comes from the computer-aided design data. Since the mechanism of this technique is very similar to the finite element formation, it can be applied to complex systems with ease. Through a simple example of a ladder structure and a practical example of the interior noise in a car, the accuracy and efficiency of this approach is proven.


2017 ◽  
Vol 09 (08) ◽  
pp. 1750109 ◽  
Author(s):  
Huaiping Ding ◽  
Zheng H. Zhu ◽  
Xiaochun Yin ◽  
Lin Zhang ◽  
Gangqiang Li ◽  
...  

This paper developed a new Hamiltonian nodal position finite element method (FEM) to treat the nonlinear dynamics of cable system in which the large rigid-body motion is coupled with small elastic cable elongation. The FEM is derived from the Hamiltonian theory using canonical coordinates. The resulting Hamiltonian finite element model of cable contains low frequency mode of rigid-body motion and high frequency mode of axial elastic deformation, which is prone to numerical instability due to error accumulation over a very long period. A second-order explicit Symplectic integration scheme is used naturally to enforce the conservation of energy and momentum of the Hamiltonian finite element system. Numerical analyses are conducted and compared with theoretical and experimental results as well as the commercial software LS-DYNA. The comparisons demonstrate that the new Hamiltonian nodal position FEM is numerically efficient, stable and robust for simulation of long-period motion of cable systems.


2020 ◽  
Vol 143 (2) ◽  
Author(s):  
Hoai Nam Huynh ◽  
Yusuf Altintas

Abstract A systematic modeling of multibody dynamics of five-axis machine tools is presented in this article. The machine is divided into major subassemblies such as spindle, column, bed, tool changer, and longitudinal and rotary drives. The inertias and mass center of each subassembly are calculated from the design model. The subassemblies are connected with elastic springs and damping elements at contact joints to form the complete multibody dynamic model of the machine that considers the rigid body kinematics and structural vibrations of the machine at any point. The unknown elastic joint parameters are estimated from the experimental modal analysis of the machine tool. The resulting position-dependent multibody dynamic model has the minimal number of degrees-of-freedom that is equivalent to the number of measured modes, as opposed to thousands used in finite element models. The frequency response functions of the machine can be predicted at any posture of the five-axis machine, which are compared against the directly measured values to assess the validity of model. The proposed model can predict the combined rigid body motion and vibrations of the machine with computational efficiency, and hence, it can be used as a digital twin to simulate its dynamic performance in machining operations and tracking control tests of the servo drives.


Author(s):  
Edward J. Park ◽  
James K. Mills

Part I of this work models the dynamics of a flexible payload grasped by an actuated gripper undergoing large rigid body motion by a robotic manipulator. In Part II, the controllability and observability conditions of the system are discussed. In Part I, the dynamic model of the actuated flexible payload is derived using the component mode synthesis (CMS) method with addition of actuator constraint, fixed-interface vibration and quasi-static modes. Here, the two-time scale modeling (TSM) technique is employed taking advantage of the two-time scale behavior between the quasi-static modes and vibration modes in the dynamic model. Due to the complexity of the resulting system, the controllability and observability conditions are not trivial. Hence, the controllability and observability study addressed herein becomes essential in showing the advantages of using the CMS and TSM techniques in control system design for the problem. A simulation example demonstrates that simultaneous vibration and quasi-static deformation control is achievable by proper selection of each type of modes.


Author(s):  
A. L. Schwab ◽  
J. P. Meijaard

Abstract In the case of small elastic deformations in a flexible multi-body system, the periodic motion of the system can be modelled as a superposition of a small linear vibration and a non-linear rigid body motion. For the small deformations this analysis results in a set of linear differential equations with periodic coefficients. These equations give more insight in the vibration phenomena and are computationally more efficient than a direct non-linear analysis by numeric integration. The realization of the method in a program for flexible multibody systems is discussed which requires, besides the determination of the periodic rigid motion, the determination of the linearized equations of motion. The periodic solutions for the linear equations are determined with a harmonic balance method, while transient solutions are obtained by averaging. The stability of the periodic solution is considered. The method is applied to a pendulum with a circular motion of its support point and a slider-crank mechanism with flexible connecting rod. A comparison is made with previous non-linear results.


Author(s):  
B. O. Al-Bedoor ◽  
Y. A. Khulief

Abstract A finite element dynamic model of a translating beam through a prismatic joint is presented. The method adopts a fixed number of elements. The element length, on the contrary to the previously reported models, is constant. The time dependent nature of the boundary conditions is utilized to impose the prismatic joint constraints by varying the stiffness of the transition element. This method preserves all the dynamic coupling terms between the axial rigid body motion and the elastic deformations. The end mass dynamics is conveniently considered in the formulation. Furthermore, the introduced dynamic model offers a convenient formulation that can be incorporated into a general flexible multibody dynamics code and lends itself for control applications. The developed model is evaluated through comparisons with previously reported results of other models.


Author(s):  
A. F. Tabak ◽  
S. Yesilyurt

Micro swimming robots that mimic the motion of micro organisms can carry out a variety of medical tasks including drug delivery, micro surgery and minimally invasive diagnostic tasks. Micro organisms such as spermatozoa and bacteria use their flagella to propel themselves. The artificial micro swimmer presented in this study is composed of a body that carries a medical payload, and one wave propagating tail attached to it. In this study, forces and torques exerted on the tail structure by the surrounding fluid are computed with the help of corresponding force coefficients. Rigid body dynamics computations are carried out by four-dimensional quaternion configuration to eliminate numerical error accumulation during matrix integrations, and, hence, instantaneous rotation matrix for rigid body rotation is extracted from the quaternion. Propulsive force obtained by waving tail is balanced by the drag force on the micro swimmers’ total wet surface and dynamic behavior of the micro swimmer is obtained as a rigid body motion. The effect of swimmer and waving geometry is parameterized to study the swimming behavior. Simulations carried out to explore the effect of wave length, wave amplitude, driving frequency. Translational and rotational velocities and hydrodynamic power requirements are presented for each individual set of design parameters. Validity of the model is tested by comparing the numerical results and finite element simulation results. Lastly, the model is modified to utilize the mobility matrix coefficients obtained from inertia eliminated finite element simulations governed by time dependent Navier-Stokes equations.


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