scholarly journals Numerical Simulation of Reactive Flows in Overexpanded Supersonic Nozzle with Film Cooling

2015 ◽  
Vol 2015 ◽  
pp. 1-15 ◽  
Author(s):  
Mohamed Sellam ◽  
Amer Chpoun
Keyword(s):  
Film Cooling ◽  
Structural Integrity ◽  
Safety Issue ◽  
Rocket Engine ◽  
Supersonic Nozzle ◽  
Nozzle Geometry ◽  
Nozzle Flow ◽  
Rocket Engines ◽  
Flow Conditions ◽  
Reactive Flows

Reignition phenomena occurring in a supersonic nozzle flow may present a crucial safety issue for rocket propulsion systems. These phenomena concern mainly rocket engines which use H2gas (GH2) in the film cooling device, particularly when the nozzle operates under over expanded flow conditions at sea level or at low altitudes. Consequently, the induced wall thermal loads can lead to the nozzle geometry alteration, which in turn, leads to the appearance of strong side loads that may be detrimental to the rocket engine structural integrity. It is therefore necessary to understand both aerodynamic and chemical mechanisms that are at the origin of these processes. This paper is a numerical contribution which reports results from CFD analysis carried out for supersonic reactive flows in a planar nozzle cooled with GH2film. Like the experimental observations, CFD simulations showed their ability to highlight these phenomena for the same nozzle flow conditions. Induced thermal load are also analyzed in terms of cooling efficiency and the results already give an idea on their magnitude. It was also shown that slightly increasing the film injection pressure can avoid the reignition phenomena by moving the separation shock towards the nozzle exit section.

Numerical Investigation of Film Cooling Effectiveness Including Shockwave Interaction in a Supersonic Nozzle Flow

2022 ◽  
Author(s):  
Manoj Prabakar Sargunaraj ◽  
Andres Torres ◽  
Jose Garduna ◽  
Marcel Otto ◽  
Jayanta S. Kapat ◽  
...  
Keyword(s):  
Numerical Investigation ◽  
Film Cooling ◽  
Supersonic Nozzle ◽  
Nozzle Flow ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness

scholarly journals Effect of the MoSi2 coating on operational reliability of bipropellant rocket engine

2021 ◽  
Vol 260 ◽  
pp. 03003
Author(s):  
Kun Cai ◽  
Zhen Zhang ◽  
Na Wang ◽  
Yu Hu ◽  
Fengshan Wang
Keyword(s):  
High Temperature ◽  
Liquid Film ◽  
Film Cooling ◽  
Thermal Cycle ◽  
High Speed ◽  
Rocket Engine ◽  
Operational Reliability ◽  
Rocket Engines ◽  
Self Healing ◽  
Mosi2 Coating

This present study investigated the MoSi2 coating and its effect on reliability of bipropellant rocket engine. This coating is developed to protect the chamber substrate material form oxidization under hightemperature oxidative circumstance as bipropellant engine works. The multilayer structure of the MoSi2 coating shows excellent high-temperature and thermal-cycle resistance. Its characteristic of self-healing leads to the good performance under the long-time steady working condition for rocket engines. A 25000-seconds firing test was conducted to testify the performance of MoSi2 coating under high temperature above 1400℃. In addition, the influence of coating surface morphology on liquid film cooling was fully discussed in experiment and simulation. High-speed microscopy camera was used to study the effects of Weber number on the spreading and lasting of cooling liquid-film. the simulative comparison was conducted by OpenFOAM to present different transfer-heat modes, when a droplet impinges on the high-temperature surface of MoSi2 coating. All results show that higher smoothness of the coating is suitable for liquid-film cooling, strengthening liquid film spread and heat transfer. Moreover, scanning electron microscope (SEM) was used to study the effect of Mo layer residue on the coating thermal-cycle profermance. The test results indicates that Mo layer residue significantly cause penetrating cracks of the coating and then weaken the self-healing of the coating at downstream of throat. Therefore, it is important to strictly control the thickness of Mo layer by means of matching Mo target in ion plating. Thus after properly prolonging the infiltration time, Mo layer can be silicified completely without residue.

scholarly journals Large-Eddy Simulations for the Wall Heat Flux Prediction of a Film-Cooled Single-Element Combustion Chamber

2020 ◽  
pp. 223-234
Author(s):  
R. Olmeda ◽  
P. Breda ◽  
C. Stemmer ◽  
M. Pfitzner
Keyword(s):  
Heat Flux ◽  
Combustion Chamber ◽  
Film Cooling ◽  
Structural Integrity ◽  
Cooling System ◽  
Rocket Engine ◽  
Large Eddy Simulations ◽  
Wall Heat Flux ◽  
Single Element ◽  
Large Eddy

Abstract In order for modern launcher engines to work at their optimum, film cooling can be used to preserve the structural integrity of the combustion chamber. The analysis of this cooling system by means of CFD is complex due to the extreme physical conditions and effects like turbulent fluctuations damping and recombination processes in the boundary layer which locally change the transport properties of the fluid. The combustion phenomena are modeled by means of Flamelet tables taking into account the enthalpy loss in the proximity of the chamber walls. In this work, Large-Eddy Simulations of a single-element combustion chamber experimentally investigated at the Technical University of Munich are carried out at cooled and non-cooled conditions. Compared with the experiment, the LES shows improved results with respect to RANS simulations published. The influence of wall roughness on the wall heat flux is also studied, as it plays an important role for the lifespan of a rocket engine combustors.

A study into the feasibility of using the oxygen-hydrocarbon engine 11D58M as a basis for development of a high-performance multifunctional gas-generatorless rocket engine with oxygen cooling

2019 ◽  
pp. 67-80
Author(s):  
Boris A. Sokolov ◽  
Nikolay N. Tupitsyn
Keyword(s):  
Film Cooling ◽  
High Performance ◽  
Rocket Engine ◽  
Hydrocarbon Fuel ◽  
Gas Generator ◽  
Automatic Equipment ◽  
The Us ◽  
Upper Stage ◽  
Pump Assembly ◽  
Turbo Pump

The paper presents results of engineering studies and research and development efforts at RSC Energia to analyze and prove the feasibility of using the mass-produced oxygen-hydrocarbon engine 11D58M with 8.5 ton-force thrust as a basis for development of a high-performance multifunctional rocket engine with oxygen cooling and 5 ton-force thrust, which is optimal for upper stages (US), embodying a system that does not include a gas generator. The multi-functionality of the engine implies including in it additional units supporting some functions that are important for US, such as feeding propellant from US tanks to the engine after flying in zero gravity, autonomous control of the engine automatic equipment to support its firing, shutdown, adjustments during burn and emergency protection in case of off-nominal operation, as well as generating torques for controlling the US attitude and stabilizing it during coasting, etc. Replacing conventional engine chamber cooling that uses high-boiling hydrocarbon fuel with the innovative oxygen cooling makes it possible to get rid of the internal film cooling circuits and eliminate their attendant losses of fuel, while the use of the oxygen gasified in the cooling circuit of the chamber to drive the turbo pump assembly permits to design an engine that does not have a gas generator. Key words: Multifunctional rocket engine, oxygen cooling, gas-generatorless design, upper stage.

SIMULATION OF THE CURRENT-VOLTAGE CHARACTERISTICS OF SOLAR BATTERIES WITH CONSIDERING DECREASE OF LIGHTING DUE TO THE INFLUENCE OF JETS OF THE ELECTRIC PROPULSION

2019 ◽  
pp. 56-64
Author(s):  
Ya.N. MIGUNOV ◽  
V.V. ONUFRIEV
Keyword(s):  
Solar Cells ◽  
Temperature Gradient ◽  
Electric Propulsion ◽  
Protective Coatings ◽  
Rocket Engine ◽  
Solar Array ◽  
Rocket Engines ◽  
Lighting Conditions ◽  
Main Equation ◽  
Voltage Current Characteristic

A model for calculating the voltage-current characteristic of a solar array in the presence of a temperature gradient by its photovoltaic converters and their variable illumination due to possible pollution under the action of space factors, including operation of electric rocket engines, is described. The model is based on the main equation of a solar cell. In this case both a one-dimensional and a two-dimensional temperature gradients are taken into account. The principles of constructing a model are given, and the initial data selection is made. To simulate the lighting conditions of the solar array such a concept as effective illumination is used, i.e. the density of the radiation flux which falls on photovoltaic converters passing through the protective coatings. The features of simulation of the temperature distribution in the solar array and the effective illumination of its surface in cases of parallel, serial and mixed switching of solar cells are described. The calculation procedures and examples of solar cells are given. The construction of the model in universal mathematical package Mathcad is described. Some simulation results are discussed. Key words: solar array, mathematical simulation, illumination, temperature gradient, electric rocket engine, spacecraft, Mathcad.

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