scholarly journals CFD and Experimental Analysis of a Falling Film outside Smooth and Helically Grooved Tubes

2014 ◽  
Vol 6 ◽  
pp. 915034 ◽  
Author(s):  
Cenk Onan ◽  
Derya Burcu Ozkan ◽  
Serkan Erdem

Simultaneous heat and mass transfer are investigated in a falling film outside grooved and smooth tubes. A numerical analysis of the helically trapezoidal-grooved and reference smooth tube was performed in the computational fluid dynamics program “Ansys Fluent 14.” The three-dimensional model drawings in the x, y, and z coordinates are used, and the effects of the falling film outside the helically grooved tube on the surface temperature and surface heat transfer coefficient are determined. The average surface temperature, heat transfer coefficient, and Nu values are determined experimentally for a constant heat flux. An uncertainty analysis and Nu correlation for the grooved tube are also provided in this study. The Reynolds number varied between 50 and 350 for the falling film and between 1500 and 3500 for air. Using a computational fluid dynamics (CFD) analysis for the reference smooth tube, the experimental results are validated within 2–12% difference. The experimental results are also within 6–13% of the grooved tubes.

Author(s):  
Hossein Mohammad Ghasemi ◽  
Neda Gilani ◽  
Jafar Towfighi Daryan

A new arrangement of side-wall burners of an industrial furnace was studied by three-dimensional computational fluid dynamics (CFD) simulation. This simulation was conducted on ten calculation domain. Finite rate/eddy dissipation model was used as a combustion model. Discrete ordinate model (DOM) was considered as radiation model. Furthermore, weighted sum of gray gas model (WSGGM) was used to calculate radiative gas properties. Tube skin temperature and heat flux profiles were obtained by solving mass, momentum, and energy equations. Moreover, fuel rate variation was considered as an effective parameter. A base flow rate of fuel (m˙=0.0695kg/s) was assigned and different ratios (0.25 m˙, 0.5 m˙, 2 m˙, and 4 m˙) were assigned to investigate the heat distribution over the furnace. Resulted temperature and heat profiles were obtained in nonuniform mode using the proposed wall burner arrangement. According to the results, despite increased heat transfer coefficient of about 34% for m˙–4 m˙, temperature profile for this rate is too high and is harmful for tube metallurgy. Also, the proper range for fuel rate variation was determined as 0.5–2 m˙. In this range, heat transfer coefficient and Nusselt number for m˙–2 m˙ were increased by 21% and for m˙–0.25 m˙ were decreased by about 28%.


Author(s):  
Lei Wang ◽  
Weiyu Tang ◽  
Limin Zhao ◽  
Wei Li

Abstract An experimental investigation was conducted on falling film evaporation along two porous tubes, which were sintered by stainless-steel powder with a diameter of 0.45 and 1 um, respectively. The test section is a 2 m long sintered tube with an outer diameter of 25 mm and a wall thickness of 2 mm. During the experiment, the pressure inside the tube was maintained at 1 atm, the inlet temperature was 373 K, and mass flux ranged from 0.51 to 1.36 kg/ (m s). Conditions of the steam outside the pipe, which was the heat source, were fixed, while the fouling tests were carried out at a constant mass flow of 0.74 kg/ (m s) using high-concentration brine as work fluid. The overall heat transfer coefficient under different working conditions was tested and compared with the stainless steel smooth tube of the same dimensions. The heat transfer coefficient of the two porous stainless tubes are about 35% and 20% lower than that of the smooth one, showing an inferior effect because the steam in the pores of the pipe wall during the infiltration process will reduce the heat conductivity. The heat transfer coefficient of the smooth tube deteriorated severely due to the deposition of calcium carbonate, which had little effect on the sintered tubes. Besides, the fouling weight of porous tubes is 2.01 g and 0 g compared with 5.52 g of the smooth tube.


2012 ◽  
Vol 28 (2) ◽  
pp. 319-327 ◽  
Author(s):  
L.-H. Chien ◽  
R.-H. Chen

AbstractThis study investigates evaporation heat transfer performance of refrigerant R-134a falling film on three horizontal copper tubes in a vertical column. Experiments were performed at saturation temperatures of 10 and 26.7°C. The liquid flows through a liquid feeder with a row of circular holes at a rate of 0.0075 ∼ 0.0363kg/ms, while heat fluxes varied from 4.5 to 48.5kW/m2. A smooth tube, a fin tube of 0.4mm fin height, 60FPI (Fins Per Inch), and a new boiling enhanced tube (mesh tube) were tested. The test results show that heat transfer coefficient of the smooth tube increases with increasing heat flux and fluid temperature, and increases slightly with increasing flow rate before dry-out occurs. At low flow rates (less than 0.015kg/ms) or when Ref (≤ 255), the fin tube is in thin film evaporation mode and results in a large heat transfer coefficient. At high flow rates (0.0225, 0.03, and 0.0375kg/ms) the falling film evaporation curves are similar to those in pool boiling. For all tubes, the fluid temperature and the flow rate have only minor influences on heat transfer coefficient before dry-out occurs. The 60 FPI tube and the mesh tube enhance the falling film evaporation heat transfer coefficient 6.3 ∼ 8.29 fold and 1.9 ∼ 5.0 fold, respectively, as compared with the smooth tube. A new correlation of falling film evaporation, accounting for contributions of nucleate boiling and spray convection, is proposed. It predicts h-values of the falling film evaporation data of the smooth surface within ±30%.


Fluids ◽  
2020 ◽  
Vol 5 (4) ◽  
pp. 171
Author(s):  
Andrea Diani ◽  
Luisa Rossetto

The ongoing miniaturization of air conditioning and refrigeration systems, in order to limit, as much as possible, the refrigerant charge, calls for smaller and smaller heat exchangers. Besides, the new environmental regulations are calling for new pure refrigerants or refrigerants mixtures with lower values of global warming potentials (GWPs). In this context, this paper analyzes the possible implementation of minitubes during condensation of the azeotropic mixture R513A. Two minitubes are tested: a smooth tube with an inner diameter of 2.5 mm, and a microfin tube with an inner diameter at the fin tip of 2.4 mm. The effects of vapor quality (varied in the range 0.10–0.99), of mass velocity (varied in the range 200–1000 kg m−2 s−1), and of saturation temperature (30 °C and 40 °C) on the heat transfer coefficient are investigated. The experimental results indicate that the heat transfer coefficient increases as both vapor quality and mass velocity increase, both in the case of the smooth tube and of the microfin tube, but the slope of the heat transfer coefficient trend respect to vapor quality is higher in the case of the microfin tube. The microfin tube shows, on average, heat transfer coefficients are 79% higher than those of the smooth tube under the same working conditions. Since R513A is a possible substitute of R134a, some experimental data during condensation heat transfer are also compared against those for R134a. Finally, the experimental results are compared against values estimated by empirical correlations available in the open literature.


2013 ◽  
Vol 860-863 ◽  
pp. 1478-1483
Author(s):  
Zhong Chao Zhao ◽  
Hao Jun Mi ◽  
Long Yun

The heat transfer performance of heat exchanger dependents on the pattern of finned array. The heat transfer coefficient of jacketed tube heat exchanger with and without finned array was investigated by computational fluid dynamics. The results reveal that: the heat transfer coefficient of jacketed tube heat exchanger with in-line-fin and staggered-fin increase to the 87.8% and 98.2% of that without finned array, respectively, and with 35.1% and 37.6% increments of pressure drop correspondingly. The heat transfer coefficient of heat exchanger with staggered-fin increased to 5.4% compared with that with in-line-fin.


2019 ◽  
Vol 111 ◽  
pp. 01001
Author(s):  
Hansol Lim ◽  
Hye-Jin Cho ◽  
Seong-Yong Cheon ◽  
Soo-Jin Lee ◽  
Jae-Weon Jeong

A phase change material based radiant cooling panel with thermoelectric module (PCM-TERCP) is proposed in this study. It consists of two aluminium panels, and phase change materials (PCMs) sandwiched between the two panels. Thermoelectric modules (TEMs) are attached to one of the aluminium panels, and heat sinks are attached to the top side of TEMs. PCM-TERCP is a thermal energy storage concept equipment, in which TEMs freeze the PCM during the night whose melting temperature is 16○C. Therefore, the radiant cooling panel can maintain a surface temperature of 16◦C without the operation of TEM during the day. Furthermore, it is necessary to design the PCM-TERCP in a way that it can maintain the panel surface temperature during the targeted operating time. Therefore, the numerical model was developed using finite difference method to evaluate the thermal behaviour of PCM-TERCP. Experiments were also conducted to validate the performance of the developed model. Using the developed model, the possible operation time was investigated to determine the overall heat transfer coefficient required between radiant cooling panel and TEM. Consequently, the results showed that a overall heat transfer coefficient of 394 W/m2K is required to maintain the surface temperature between 16○C to 18○C for a 3 hours operation.


Energies ◽  
2020 ◽  
Vol 14 (1) ◽  
pp. 180
Author(s):  
Asif Ali ◽  
Lorenzo Cocchi ◽  
Alessio Picchi ◽  
Bruno Facchini

The scope of this work was to develop a technique based on the regression method and apply it on a real cooled geometry for measuring its internal heat transfer distribution. The proposed methodology is based upon an already available literature approach. For implementation of the methodology, the geometry is initially heated to a known steady temperature, followed by thermal transient, induced by injection of ambient air to its internal cooling system. During the thermal transient, external surface temperature of the geometry is recorded with the help of infrared camera. Then, a numerical procedure based upon a series of transient finite element analyses of the geometry is applied by using the obtained experimental data. The total test duration is divided into time steps, during which the heat flux on the internal surface is iteratively updated to target the measured external surface temperature. The final procured heat flux and internal surface temperature data of each time step is used to find the convective heat transfer coefficient via linear regression. This methodology is successfully implemented on three geometries: a circular duct, a blade with U-bend internal channel, and a cooled high pressure vane of real engine, with the help of a test rig developed at the University of Florence, Italy. The results are compared with the ones retrieved with similar approach available in the open literature, and the pros and cons of both methodologies are discussed in detail for each geometry.


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