Investigating the Effect of Fuel Rate Variation in an Industrial Thermal Cracking Furnace With Alternative Arrangement of Wall Burners Using Computational Fluid Dynamics Simulation

2017 ◽  
Vol 9 (4) ◽  
Author(s):  
Hossein Mohammad Ghasemi ◽  
Neda Gilani ◽  
Jafar Towfighi Daryan
Keyword(s):  
Heat Transfer ◽  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Side Wall ◽  
Base Flow ◽  
Dynamics Simulation ◽  
Rate Variation ◽  
Fuel Rate

A new arrangement of side-wall burners of an industrial furnace was studied by three-dimensional computational fluid dynamics (CFD) simulation. This simulation was conducted on ten calculation domain. Finite rate/eddy dissipation model was used as a combustion model. Discrete ordinate model (DOM) was considered as radiation model. Furthermore, weighted sum of gray gas model (WSGGM) was used to calculate radiative gas properties. Tube skin temperature and heat flux profiles were obtained by solving mass, momentum, and energy equations. Moreover, fuel rate variation was considered as an effective parameter. A base flow rate of fuel (m˙=0.0695kg/s) was assigned and different ratios (0.25 m˙, 0.5 m˙, 2 m˙, and 4 m˙) were assigned to investigate the heat distribution over the furnace. Resulted temperature and heat profiles were obtained in nonuniform mode using the proposed wall burner arrangement. According to the results, despite increased heat transfer coefficient of about 34% for m˙–4 m˙, temperature profile for this rate is too high and is harmful for tube metallurgy. Also, the proper range for fuel rate variation was determined as 0.5–2 m˙. In this range, heat transfer coefficient and Nusselt number for m˙–2 m˙ were increased by 21% and for m˙–0.25 m˙ were decreased by about 28%.

scholarly journals CFD and Experimental Analysis of a Falling Film outside Smooth and Helically Grooved Tubes

2014 ◽  
Vol 6 ◽  
pp. 915034 ◽  
Author(s):  
Cenk Onan ◽  
Derya Burcu Ozkan ◽  
Serkan Erdem
Keyword(s):  
Heat Transfer ◽  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Heat Transfer Coefficient ◽  
Surface Temperature ◽  
Transfer Coefficient ◽  
Experimental Results ◽  
Smooth Tube ◽  
Falling Film ◽  
Grooved Tube

Simultaneous heat and mass transfer are investigated in a falling film outside grooved and smooth tubes. A numerical analysis of the helically trapezoidal-grooved and reference smooth tube was performed in the computational fluid dynamics program “Ansys Fluent 14.” The three-dimensional model drawings in the x, y, and z coordinates are used, and the effects of the falling film outside the helically grooved tube on the surface temperature and surface heat transfer coefficient are determined. The average surface temperature, heat transfer coefficient, and Nu values are determined experimentally for a constant heat flux. An uncertainty analysis and Nu correlation for the grooved tube are also provided in this study. The Reynolds number varied between 50 and 350 for the falling film and between 1500 and 3500 for air. Using a computational fluid dynamics (CFD) analysis for the reference smooth tube, the experimental results are validated within 2–12% difference. The experimental results are also within 6–13% of the grooved tubes.

Analysis on the Heat Transfer Performance of Jacketed Tube Heat Exchanger with Different Finned Array

2013 ◽  
Vol 860-863 ◽  
pp. 1478-1483
Author(s):  
Zhong Chao Zhao ◽  
Hao Jun Mi ◽  
Long Yun
Keyword(s):  
Heat Transfer ◽  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Transfer Coefficient ◽  
Heat Transfer Performance ◽  
Transfer Performance ◽  
Tube Heat Exchanger ◽  
The Heat Transfer Coefficient

The heat transfer performance of heat exchanger dependents on the pattern of finned array. The heat transfer coefficient of jacketed tube heat exchanger with and without finned array was investigated by computational fluid dynamics. The results reveal that: the heat transfer coefficient of jacketed tube heat exchanger with in-line-fin and staggered-fin increase to the 87.8% and 98.2% of that without finned array, respectively, and with 35.1% and 37.6% increments of pressure drop correspondingly. The heat transfer coefficient of heat exchanger with staggered-fin increased to 5.4% compared with that with in-line-fin.

Effects of Channel Height and Bulk Temperature Considerations on Heat Transfer Coefficient of Wetted Surfaces in a Single Inline Row Impingement Channel

2008 ◽  
Author(s):  
Mark Ricklick ◽  
Stephanie Kersten ◽  
V. Krishnan ◽  
J. S. Kapat
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Side Wall ◽  
Bulk Temperature ◽  
Channel Height ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Jet Impact ◽  
Side Walls

High performance turbine airfoils are typically cooled with a combination of internal cooling channels and impingement/film cooling. In such applications, the jets impinge against a target surface, and then exit along the channel formed by the jet plate, target plate, and side walls. Local convection coefficients are the result of both the jet impact, as well as the channel flow produced from the exiting jets. Numerous studies have explored the effects of jet array and channel configurations on both target and jet plate heat transfer coefficients. However, little work has been done in examining effects on the channel side walls, which may be a major contributor to heat transfer in real world applications. This paper examines the local and averaged effects of channel height and on heat transfer coefficients, with special attention given to the channel side walls. The effects on heat transfer results due to bulk temperature variations were also investigated. High resolution local heat transfer coefficient distributions on target and side wall surfaces were measured using temperature sensitive paint and recorded via a scientific grade charge-coupled device (CCD) camera. Streamwise pressure distributions for both the target and side walls was recorded and used to explain heat transfer trends. Results are presented for average jet based Reynolds numbers between 17,000 and 45,000. All experiments were carried out on a large scale single row, 15 hole impingement channel, with X/D of 5, Y/D of 4, and Z/D of 1, 3 and 5. The results obtained from this investigation will aid in the validation of predictive tools and development of physics-based models.

Forced Convection Computational Fluid Dynamics Analysis of Architected and Three-Dimensional Printable Heat Sinks Based on Triply Periodic Minimal Surfaces

2020 ◽  
Vol 13 (2) ◽  
Author(s):  
Oraib Al-Ketan ◽  
Mohamed Ali ◽  
Mohamad Khalil ◽  
Reza Rowshan ◽  
Kamran A. Khan ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Heat Transfer Coefficient ◽  
Minimal Surfaces ◽  
Heat Sink ◽  
Three Dimensional ◽  
Heat Sinks ◽  
Triply Periodic Minimal Surfaces ◽  
Triply Periodic

Abstract The drive for small and compact electronic components with higher processing capabilities is limited by their ability to dissipate the associated heat generated during operations, and hence, more advanced heat sink designs are required. Recently, the emergence of additive manufacturing techniques facilitated the fabrication of complex structures and overcame the limitation of traditional techniques such as milling, drilling, and casting. Therefore, complex heat sink designs are now easily realizable. In this study, we propose a design procedure for mathematically realizable architected heat sinks and investigate their performance using the computational fluid dynamics (CFD) approach. The proposed heat sinks are mathematically designed with topologies based on triply periodic minimal surfaces (TPMSs). Three-dimensional CFD models are developed using the starccm+ platform for uniform heat sinks and topologically graded heat sinks to study the heat transfer performance in forced convection domains. The overall heat transfer coefficient, surface temperature, and pressure drop versus the input heat sources as well as the Reynolds number are used to evaluate the heat sink performance. Moreover, temperature contours and velocity streamlines were examined to analyze the fluid flow behavior within the heat sinks. Results showed that the tortuosity and channel complexity of the Diamond solid-networks heat sink result in a 32% increase in convective heat transfer coefficient compared with the Gyroid solid-network heat sink which has the comparable surface area under the examined flow conditions. This increase is at the expense of increased pressure drops which increases by the same percentage. In addition, it was found that expanding channel size along flow direction using the porosity grading approach results in significant pressure drop (27.6%), while the corresponding drop in convective heat transfer is less significant (15.7%). These results show the importance of employing functional grading in the design of heat sinks. Also, the manufacturability of the proposed designs was assessed using computerized tomography (CT) scan and scanning electron microscopy (SEM) imaging performed on metallic samples fabricated using powder bed fusion techniques. A visible number of internal manufacturing defects can affect the performance of the proposed heat sinks.

scholarly journals Experimental and CFD analysis on heat transfer and fluid flow characteristic of a tube equipped with variable pitch twisted tape

2019 ◽  
Vol 116 ◽  
pp. 00058
Author(s):  
Sagar Paneliya ◽  
Parth Prajapati ◽  
Umang Patel ◽  
Ingit Trivedi ◽  
Anshu Patel ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Fluid Dynamics ◽  
Stainless Steel ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Twisted Tape ◽  
Variable Pitch ◽  
Overall Heat Transfer Coefficient ◽  
Constant Pitch ◽  
Computational Fluid Dynamics Cfd

In this paper, we report an experimental and Computational Fluid Dynamics (CFD) investigation on the overall heat transfer coefficient, friction factor and effectiveness of a tube equipped with classic and variable twisted tape inserts. Constant (Y = 4.0) and variable pitch twisted inserts (Y = 4-3-4) made of Stainless Steel and Aluminium were used during the experiments due to their ease in machinability. Resistance thermometers were used to measure temperature of the working fluid at the inlet and outlet of the test section. It was observed that the twisted tape in the tube imposes the turbulence in the fluid and enhances the heat transfer due to swirling flow. The results showed that the overall heat transfer coefficient and effectiveness of aluminium variable pitch twisted tape were higher than stainless steel inserts. The experimental data obtained were validated using Computational Fluid Dynamics (CFD) simulations. The constant pitch inserts for aluminium and stainless steel showed an enhancement of 67.54% and 66.65% as compared to plain tube. Whereas aluminium variable pitch inserts showed an enhancement of overall heat transfer coefficient by 18.15% as compared to constant pitch insert and stainless-steel variable pitch insert showed enhancement of 15.25% as compared to constant pitch insert.

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