scholarly journals Optimization of a Continuous Hybrid Impeller Mixer via Computational Fluid Dynamics

2014 ◽  
Vol 2014 ◽  
pp. 1-6 ◽  
Author(s):  
N. Othman ◽  
S. K. Kamarudin ◽  
M. S. Takriff ◽  
M. I. Rosli ◽  
E. M. F. Engku Chik ◽  
...  

This paper presents the preliminary steps required for conducting experiments to obtain the optimal operating conditions of a hybrid impeller mixer and to determine the residence time distribution (RTD) using computational fluid dynamics (CFD). In this paper, impeller speed and clearance parameters are examined. The hybrid impeller mixer consists of a single Rushton turbine mounted above a single pitched blade turbine (PBT). Four impeller speeds, 50, 100, 150, and 200 rpm, and four impeller clearances, 25, 50, 75, and 100 mm, were the operation variables used in this study. CFD was utilized to initially screen the parameter ranges to reduce the number of actual experiments needed. Afterward, the residence time distribution (RTD) was determined using the respective parameters. Finally, the Fluent-predicted RTD and the experimentally measured RTD were compared. The CFD investigations revealed that an impeller speed of 50 rpm and an impeller clearance of 25 mm were not viable for experimental investigations and were thus eliminated from further analyses. The determination of RTD using ak-εturbulence model was performed using CFD techniques. The multiple reference frame (MRF) was implemented and a steady state was initially achieved followed by a transient condition for RTD determination.

Water ◽  
2018 ◽  
Vol 10 (6) ◽  
pp. 733 ◽  
Author(s):  
Daniel Hernández-Cervantes ◽  
Xitlali Delgado-Galván ◽  
José Nava ◽  
P. López-Jiménez ◽  
Mario Rosales ◽  
...  

2003 ◽  
Vol 767 ◽  
Author(s):  
Ara Philipossian ◽  
Erin Mitchell

AbstractThis study explores aspects of the fluid dynamics of CMP processes. The residence time distribution of slurry under the wafer is experimentally determined and used to calculate the Dispersion Number (Δ) of the fluid in the wafer-pad region based on a dispersion model for non-ideal reactors. Furthermore, lubrication theory is used to explain flow behaviors at various operating conditions. Results indicate that at low wafer pressure and high relative pad-wafer velocity, the slurry exhibits nearly ideal plug flow behavior. As pressure increases and velocity decreases, flow begins to deviate from ideality and the slurry becomes increasingly more mixed beneath the wafer. These phenomena are confirmed to be the result of variable slurry film thicknesses between the pad and the wafer, as measured by changes in the coefficient of friction (COF) in the pad-wafer interface.


2019 ◽  
Vol 29 (1) ◽  
pp. 215-223 ◽  
Author(s):  
Armando I. Vázquez ◽  
Francisco J. Almazán ◽  
Martín Cruz-Diaz ◽  
José A. Delgadillo ◽  
María I. Lázaro ◽  
...  

Author(s):  
Ignacio L. Gamba ◽  
Santiago Marquez Damian ◽  
Diana A. Estenoz ◽  
Norberto Nigro ◽  
Mario A. Storti ◽  
...  

Abstract The continuous operation of a stirred tank reactor for styrene polymerization was modeled. The proposed approach consists of an iterative procedure between two modules that considers the fluid-dynamics and kinetics respectively. The kinetic module considers a complex kinetic mechanism and is used to predict the time evolution of global variables, such as conversion and species concentrations, physicochemical properties and molecular structure characteristics of the final product. In order to obtain a 3D representation of the flow field, the simulation of the hydrodynamics of the reactor was carried out with the aid of a commercial computational fluid dynamics (CFD) software package. Because CFD is capable to predict the complete velocity distribution in a tank, it provided a good alternative to carry out residence time distribution (RTD) studies. It was found that the stimulus-response tracer method is reasonably accurate to obtain a complete RTD compared to the particle tracking method. The obtained RTD results showed a good agreement when validated with experimental data and literature information.From the estimates of the kinetic module and the RTD predictions, a statistical calculus allows the determination of the average properties at the reactor outlet. The convergence of the iterative procedure was tested and reasonable predictions were achieved for an industrial reactor.


2013 ◽  
Vol 15 (2) ◽  
pp. 53-60 ◽  
Author(s):  
Rafał Rakoczy ◽  
Marian Kordas ◽  
Przemysław Grądzik ◽  
Maciej Konopacki ◽  
Grzegorz Story

This study reports on research results in the field of a mixing process under the action of a transverse rotating magnetic field (TRMF). The main objective of this paper is to present the effect of this type of a magnetic field on residence time distribution (RTD) measurements. This paper evaluates the performance of a magnetic mixer by comparing the results of an experimental investigations in a pilot set-up and theoretical values obtained from mathematical model. This model consisting of the set of ideal continuous stirred tank reactors (CSTR) fitted well the experimental data.


2006 ◽  
Vol 6 (4) ◽  
pp. 9-16 ◽  
Author(s):  
J. Li ◽  
J. Zhang ◽  
J. Miao ◽  
J. Ma ◽  
W. Dong

Many approaches have been used to model the performance and efficiency of ozone contactors based on some assumptions to characterize the backmixing in fluids. Recently, computational fluid dynamics (CFD) technique has been proposed to simulate and optimize ozone contactors by calculating residence time distribution of fluid. To improve the ozone contactor performance of Bijianshan Water Treatment Plant in Shenzhen in South China, CFD was used for simulation and development of new optimization measures. Results showed that the low depth/length ratio of the contactor chambers in the original design resulted in short circuiting and backmixing, with the T10/HRT being only 0.40. Installation of guide plates substantially reduced short circuiting and backmixing with a much higher T10/HRT (0.66), increased by 73% compared with the original design.


OCL ◽  
2020 ◽  
Vol 27 ◽  
pp. 65
Author(s):  
Laurine Bogaert ◽  
Houcine Mhemdi ◽  
Eugène Vorobiev

Mechanical expression is widely applied for oil recovery from oilseeds using continuous screw presses. Despite significant recent advances in the field of press design and automation, it remains difficult to predict the press performances based on the theoretical approaches, and more experimental investigations are needed to clarify and characterize the seeds flow and expression behavior in the press. Residence Time Distribution (RTD) is a frequently used tool in chemical engineering to characterize the material flow by simple tracer tests. In this paper, we explore the feasibility of using RTD for the screw presses, in order to check the flow patterns homogeneity and identify the possible deviations depending on the press geometry and the operating conditions. Both theoretical modeling and experimental investigation are conducted for two different screw press designs (Reinartz and Olexa), and at the different rotation speeds. An original and reliable experimental methodology was developed by using erucic acid as tracer in the form of pulse injection and gas chromatography as detection method. Experimental results coupled with statistical calculations showed the influence of the screw geometry and the rotation speed on the seeds flow inside the press. The matter displacement was much faster and the experimental residence time was very close to the theoretical one indicating more homogeneity and less dispersion in the Olexa arrangement in comparison to the Reinartz arrangement. The higher variance observed at lower rotation speed (2.4 rpm) suggested the presence of flow defects like mixing and axial dispersion in the press. To complete the experimental work, axial dispersion model was applied, and allowed obtaining the valuable information, such as axial dispersion degree and distribution functions. Obtained results can be very useful to predict the performance of existing screw presses and design more efficient industrial equipments.


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