scholarly journals A Study on the Void Formation in Residual Wall Thickness of Fluid-Assisted Injection Molding Parts

2014 ◽  
Vol 2014 ◽  
pp. 1-6 ◽  
Author(s):  
Hyung-Pil Park ◽  
Baeg-Soon Cha ◽  
Soo-Bin Park ◽  
Jae-Hyuk Choi ◽  
Dong-Han Kim ◽  
...  

In fluid-assisted injection molding, the distribution of the residual wall thickness on the inside and outside of the curved area is different, and void is formed due to the effect of the shrinkage on the outside where the residual wall thickness is thicker. The shrinkage that takes place in the residual wall is affected by the rheological changes in the polymer caused by temperature change and also by the thermal properties of the penetration fluid. In this study, the different effects on void formation in residual wall during fluid-assisted injection molding were analyzed, and water and silicone oil that had different thermal properties were used for the fluids. For this, heat transfer analysis and injection molding analysis were conducted. The void formation occurred due to the different temperature distribution and volumetric shrinkage in the direction of the residual wall in the curved area with a hollow section. It was also found that the void formation in the curved area decreased in the case of silicone oil compared to the case of water from simulation and experiments.

Author(s):  
Si-Hwa Jeong ◽  
Min-Gu Won ◽  
Nam-Su Huh ◽  
Yun-Jae Kim ◽  
Young-Jin Oh ◽  
...  

In this paper, the thermal stress characteristics of the pipe-in-pipe (PIP) system under high temperature condition are analyzed. The PIP is a type of pipe applied in sodium-cooled faster reactor (SFR) and has a different geometry from a single pipe. In particular, under the high temperature condition of the SFR, the high thermal stress is generated due to the temperature gradient occurring between the inner pipe and outer pipe. To investigate the thermal stress characteristics, three cases are considered according to geometry of the support. The fully constrained support and intermediate support are considered for case 1 and 2, respectively. For case 3, both supports are applied to the actual curved pipe. The finite element (FE) analyses are performed in two steps for each case. Firstly, the heat transfer analysis is carried out considering the thermal conduction, convection and radiation conditions. From the heat transfer analysis, the temperature distribution results in the piping system are obtained. Secondly, the structural analysis is performed considering the temperature distribution results and boundary conditions. Finally, the effects of the geometric characteristics on the thermal stress in the PIP system are analyzed.


Author(s):  
Xiaofeng Guo ◽  
Zhiqiang Guo ◽  
Qian Yang ◽  
Wei Dong

Abstract A numerical simulation model of electrothermal de-icing process on carbon fiber reinforced polymer (CFRP) composite is conducted to study the effect of thermal properties of the substrate on the ice melting process. A novel melting model which is based on the enthalpy-porosity method is applied to study the transient ice melting process and heat transfer of the de-icing sys-tem. Multi-layered electrothermal de-icing systems including composites with different fiber orientation are used to analyze the effects of orthotropic heat conductivity of the CFRP composite on the ice melting process and heat transfer. Movement of the ice-water interface, the melted zone thickness and the melted zone area on CFRP composite are investigated on the three-dimensional electrothermal de-icing unit. The effects of thermal properties of substrate on the temperature distribution of the ice-airfoil interface are analyzed. The computational results show that the thermal properties of substrates affect the temperature on the ice-airfoil interface, the temperature distribution in the substrate, ice melting area, ice melting rate and ice melting volume significantly. The time that ice starts to melt on the CFRP composite substrate is earlier than that on the metal substrate. However, it takes more time for the ice to melt completely on the ice-CFRP interface than that on the ice-metal inter-face. The orthotropic heat conductivity of CFRP composite results in strong directivity of the melting area on the ice-CFRP in-terface. A ratio parameter is defined to represent the matching degree of substrate materials and geometry model of de-icing system. The simulation model can be applied to study electrothermal de-icing system of nacelle inlet and airfoil made of composite. The results in present work is also helpful to predict the change of temperature during de-icing process and provide guidelines for the optimizing the electrothermal de-icing system to reduce power consumption according to the fiber structure of composite.


Author(s):  
Shigeki Hirasawa ◽  
Hiroyuki Ishibashi ◽  
Kazuhisa Kurashige ◽  
Akihiro Gunji

Temperature distributions and thermal stress distributions in a semi-transparent GSO crystal during Czochralski (CZ) single crystal growth were numerically investigated by thermal radiation heat transfer analysis and anisotropy stress analysis. As GSO has special optical properties, such as semi-transparency at a wavelength shorter than 4.5 μm, thermal radiation heat transfer was calculated by the Monte Carlo method. These calculations showed that thermal stress is caused by the radial temperature distribution on the outside of the upper part of the crystal. To reduce this temperature distribution, the following three manufacturing conditions were found to be effective: use a sharp taper angle of the crystal, install a lid to the top of the insulator, and install a ring around the tapered part of the crystal.


2020 ◽  
Vol 1002 ◽  
pp. 303-310
Author(s):  
Sudad Issam Younis ◽  
Haqi I. Qatta ◽  
Mohammed Jalal Abdul Razzaq ◽  
Khalid S. Shibib

In this work, an inverse heat transfer analysis was used to determine thermal conductivity and specific heat of tissue using special iteration. A laser with a long wavelength was utilized to impose heat to the tissue. The heat that induced in the sample causes an increase in the temperature of a tissue which is measured by a thermocouple. The readings were used together with that analytically obtained from the solution of the heat equation in an iterative procedure to obtain the thermal properties of tissue. By using this method, accurate thermal conductivity and specific heat of tissue could be obtained. It was found that the maximum error in output result and the error in input data were in the same order and that there was a linear relationship between output and input errors.


2012 ◽  
Vol 204-208 ◽  
pp. 2236-2239 ◽  
Author(s):  
Bo Chen ◽  
Wei Hua Guo ◽  
Chun Fang Song ◽  
Kai Kai Lu

Bridge tower, time-varying temperature field, heat transfer analysis, finite element model. Abstract. Long span suspension bridges are subjected to daily, seasonal and yearly environmental thermal effects induced by solar radiation and ambient air temperature. This paper aims to investigate the temperature distribution of a tower of a long span suspension bridge. Two-dimensional heat transfer models are utilized to determine the time-dependent temperature distribution of the bridge tower of the bridge. The solar radiation model is utilized to examine the time-varying temperature distribution. Finite element models are constructed for the bridge tower to compute the temperature distribution. The numerical models can successfully predict the structural temperature field at different time. The methodology employed in the paper can be applied to other long-span bridges as well.


2021 ◽  
Vol 11 (17) ◽  
pp. 8271 ◽  
Author(s):  
Cheng Chen ◽  
Ming-An Yu ◽  
Lin Qiu ◽  
Hong-Yu Chen ◽  
Zhen-Long Zhao ◽  
...  

(1) Background: Microwave ablation (MWA) is a common tumor ablation surgery. Because of the high temperature of the ablation antenna, it is strongly destructive to surrounding vital tissues, resulting in high professional requirements for clinicians. The method used to carry out temperature observation and damage prediction in MWA is significant; (2) Methods: This work employs numerical study to explore temperature distribution of typical tissues in MWA. Firstly, clinical MWA based on isolated biological tissue is implemented. Then, the Pennes models and microwave radiation physics are established based on experimental parameters and existing related research. Initial values and boundary conditions are adjusted to better meet the real clinical materials and experimental conditions. Finally, clinical MWA data test this model. On the premise that the model is matched with clinical MWA, fat and bone are deduced for further heat transfer analysis. (3) Results: Numerical study obtains the temperature distribution of biological tissue in MWA. It observes the heat transfer law of ablation antenna in biological tissue. Additionally, combined with temperature threshold, it generates thermal damage of biological tissues and predicts the possible risks in MWA; (4) Conclusions: This work proposes a numerical study of typical biological tissues. It provides a new theoretical basis for clinically thermal ablation surgery.


2019 ◽  
Vol 252 ◽  
pp. 05015 ◽  
Author(s):  
Przemysław Brzyski ◽  
Sylwia Duda ◽  
Andrzej Raczkowski

Hemp-lime composite is a thermal insulating material used as a filling in timber frame construction walls. It is a material based on the wooden part of industrial hemp stalk (hemp shives) and lime binder. In practice, different wall thicknesses, composites with different thermal properties and various configurations of timber structure are used. These factors affect the temperature distribution in the wall. In the thermally weaker areas of walls, there is a greater risk of condensation and mould growth. This issue is important while designing walls based on organic materials. The paper presents the two-dimensional (2D) heat-transfer analysis based on the finite-element method, using THERM software. Several variants of external walls were adopted for the analysis. Thermal parameters of hemp-lime composites used in the analysis were obtained from our own research. The results of the analysis were presented as the values of the thermal transmittance coefficient and linear thermal transmittance equivalent to timber construction. The temperature distribution for an exemplary wall was also shown graphically in the form of isotherms and colour-flooded isotherms.


Author(s):  
Lucas Cantinelli Sevillano ◽  
Jesus De Andrade ◽  
Sigbjørn Sangesland

The undisturbed geothermal gradient is a key thermal boundary that drives heat transfer processes occurring in oil and gas wells throughout their lifetime. However, the temperature distribution with depth is somewhat uncertain, and this is often assumed to be a linear approximation from the mudline to the bottom of the well. During drilling, the circulating temperature may significantly affect the rheology of the drilling fluids and the cement setting processes. Therefore, erroneous estimates of the wellbore temperature may affect the overall performance of the drilling phase and subsequent well operations. Further, it is important to know the accurate temperature distribution within the formation for assessment of the petroleum prospectivity through source rock maturation and reservoir quality. This paper presents a numerical methodology to estimate the undisturbed geothermal gradient while drilling in offshore wells. This methodology may also be applied to onshore wells by simplification. The new approach is based on an in-house axisymmetric wellbore transient thermal model, in which the equations are solved using the finite difference method. The model computes the heat transfer between the well and riser system with the surroundings. However, other computational codes may also be used following the framework presented in this study. The computer code should provide a detailed representation of the geometry of the wellbore, the physical properties of the drilling fluid and formation, the suitable thermal boundary conditions and temporal discretization. The temperatures of the fluid at the inlet of the drillstring and at the bottom hole assembly (BHA), in the annulus A, are used as input to the numerical model that iteratively adjusts the undisturbed geothermal gradient, which generated the temperature recordings while drilling. The paper comprises cases studies of hypothetical wells drilled in relevant offshore areas in the world, each with their distinctive and variable geothermal gradient, defined by the different rock formations encountered. Uncertainties regarding the thermal properties of the rock were also considered to ascertain the robustness of the code. The water depth of the drilling site was also observed to impact the convergence of the algorithm. The results obtained by the numerical approach are in good agreement with the expected values of the undisturbed formation temperatures. The novelty of the numerical framework is the ability to provide reliable and satisfactory estimates of the undisturbed geothermal gradient for wellbores with any configuration, lithology and rock properties. These estimates are based on temperature measurements of the circulating drilling fluid at the BHA and account for uncertainty in rock thermal properties; in reasonable time using standard engineering computers.


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