scholarly journals Fabrication and Corrosion Resistance of Superhydrophobic Hydroxide Zinc Carbonate Film on Aluminum Substrates

2013 ◽  
Vol 2013 ◽  
pp. 1-6 ◽  
Author(s):  
Jin Liang ◽  
Yunchu Hu ◽  
Yiqiang Wu ◽  
Hong Chen

Superhydrophobic hydroxide zinc carbonate (HZC) films were fabricated on aluminum substrate through a convenient in situ deposition process. Firstly, HZC films with different morphologies were deposited on aluminum substrates through immersing the aluminum substrates perpendicularly into aqueous solution containing zinc nitrate hexahydrate and urea. Secondly, the films were then modified with fluoroalkylsilane (FAS: CH3(CF2)6(CH2)3Si(OCH3)3) molecules by immersing in absolute ethanol solution containing FAS. The morphologies, hydrophobicity, chemical compositions, and bonding states of the films were analyzed by scanning electron microscopy (SEM), water contact angle measurement (CA), Fourier transform infrared spectrometer (FTIR), and X-ray photoelectron spectroscopy (XPS), respectively. It was shown by surface morphological observation that HZC films displayed different microstructures such as microporous structure, rose petal-like structure, block-shaped structure, and pinecone-like structure by altering the deposition condition. A highest water contact angle of 156.2° was obtained after FAS modification. Moreover, the corrosion resistance of the superhydrophobic surface on aluminum substrate was investigated using electrochemical impedance spectroscopy (EIS) measurements. The EIS measurements’ results revealed that the superhydrophobic surface considerably improved the corrosion resistance of aluminum.

Coatings ◽  
2019 ◽  
Vol 9 (6) ◽  
pp. 398 ◽  
Author(s):  
Chongwei Du ◽  
Xiaoyan He ◽  
Feng Tian ◽  
Xiuqin Bai ◽  
Chengqing Yuan

Corrosion seriously limits the long-term application of Q235 carbon steel. Herein, a simple fabrication method was used to fabricate superhydrophobic surfaces on Q235 carbon steel for anticorrosion application. The combination of structure and the grafted low-surface-energy material contributed to the formation of superhydrophobic steel surfaces, which exhibited a water contact angle of 161.6° and a contact angle hysteresis of 0.8°. Meanwhile, the as-prepared superhydrophobic surface showed repellent toward different solutions with pH ranging from 1 to 14, presenting excellent chemical stability. Moreover, the acid corrosive liquid (HCl solution with pH of 1) maintained sphere-like shape on the as-prepared superhydrophobic surface at room temperature, indicating superior corrosion resistance. This work provides a simple method to fabricate superhydrophobic steel surfaces with chemical stability and corrosion resistance.


Author(s):  
Sang Eon Lee ◽  
Dongjin Lee ◽  
Jin-Ha Kim ◽  
Kang Won Lee ◽  
Kwang-Cheol Lee ◽  
...  

A novel change method of surface wettability using both micro- and nano-sized geometrical shape is presented in this paper. After the black silicon is formed in reactive ion etching, SU-8 mold is fabricated on top of the black silicon that has nano-sized holes. After the microfabrication of SU-8 photoresist mold, poly-dimethysiloxane (PDMS) is poured into the mold. As a result, the molded PDMS surface has both micro- and nano-sized structures, which is similar to lotus leaf. The diameter of cylindrical pillar micro structures ranges from 50 to 100 μm. The water contact angle of 150° is obtained on the molded PDMS surface with pillars diameter of 50 μm. The superhydrophobic surface made of micro- and nanostructures is straightforwardly formed, increasing water contact angle on the engineered surface.


2013 ◽  
Vol 634-638 ◽  
pp. 2964-2968
Author(s):  
Zhan Ping Zhang ◽  
Yu Hong Qi ◽  
Shuai Wang

To develop environmentally friendly antifouling coatings, based on fluoro-modified polyurethane emulsion, eight coatings were prepared in which the content of nano-ZnO powder is respectively 0%, 0.2%,0.4%,0.6%,0.8%,1.0%,1.2% and 1.4 wt% in mass. Based on the measurement of mechanical and optical properties, surface roughness, morphological observation of coatings by Scanning Electron Microscopy (SEM), the influence of nano-ZnO was investigated on impact resistance, hardness, adhesive and flexibility, gloss, hydrophobicity, morphology and roughness of the coatings. The results showed that adding some nano-ZnO powder in paint did not affect the mechanical properties of the coatings, but it influenced obviously the surface topography and characteristics. The gloss reduces and the roughness increases with the content of nano-ZnO. The water contact angle is only 76.5° for the coating without nano-ZnO. The coating changed from hydrophilic to hydrophobic when nano-ZnO content increases up to 0.8 wt%, water contact angle excesses 90°, max water contact angle is up to 97.8° for coating with 1.4 wt % nano-ZnO powder.


2021 ◽  
Vol 2080 (1) ◽  
pp. 012004
Author(s):  
Muhammad Aidil Adz’ryl Nor Azizan ◽  
Muhammad Salihin Zakaria ◽  
Razif Muhammed Nordin ◽  
Khairul Anwar Abdul Halim ◽  
Bee Ying Lim ◽  
...  

Abstract In this work, the water-dissolved surface modifier method was introduced to recycled high-density polyethylene (rHDPE) matrix to fabricate green superhydrophobic surfaces. Surface cavities on rHDPE are formed by sodium chloride particles which can be readily rinsed off and reused. Water contact angle, self-cleaning properties, and surface morphology were characterized. By creating porosity onto the rHDPE matrix, the surface exhibits an excellent self-cleaning property with a water contact angle larger than 150°. Surface morphology reveals the porosity and roughness of the surface. In this fabricating process, no chemicals are used while rHDPE is selected for the purpose. Based on the findings, it is proven that the superhydrophobic surface can be fabricated with a simple yet green approach.


Polymers ◽  
2021 ◽  
Vol 14 (1) ◽  
pp. 122
Author(s):  
Xun Hui Wu ◽  
Yoon Yee Then

Materials with superhydrophobic surfaces have received vast attention in various industries due to their valuable properties, such as their self-cleaning and antifouling effects. These promising superhydrophobic properties are taken into high priority, particularly for medical devices and applications. The development of an ideal superhydrophobic surface is a challenging task and is constantly progressing. Various strategies have been introduced; however, a minority of them are cost-effective. This work presents a facile fabrication of the superhydrophobic surface by using graphene and titanium dioxide (TiO2) nanoparticles. The graphene and TiO2 hybrid nanoparticles are dip-coated on a biodegradable thermoplastic poly(lactic acid) (PLA) substrate. The thermoplastic PLA is approved by the Food and Drug Administration (FDA), and is widely utilized in medical devices. The graphene/TiO2 coating is substantiated to transform the hydrophilic PLA film into superhydrophobic biomaterials that can help to reduce hazardous medical-device complications. The surface wettability of the graphene/TiO2 nanoparticle-coated PLA surface was evaluated by measuring the apparent water contact angle. The surface chemical composition and surface morphology were analyzed via Fourier-transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM). The graphene/TiO2-coated PLA film achieved superhydrophobic properties by demonstrating a water contact angle greater than 150°. The water contact angle of the graphene/TiO2 coating increased along with the concentration of the nanoparticles and the ratio of TiO2 to graphene. Moreover, the graphene/TiO2 coating exhibited excellent durability, whereby the contact angle of the coated surface remained unchanged after water immersion for 24 h. The duration of the effectiveness of the superhydrophobic coating suggests its suitability for medical devices, for which a short duration of administration is involved. This study reports an easy-to-replicate and cost-effective method for fabricating superhydrophobic graphene/TiO2-coated surfaces, which additionally substantiates a potential solution for the manufacturing of biomaterials in the future.


2010 ◽  
Vol 93-94 ◽  
pp. 447-450 ◽  
Author(s):  
N. Atthi ◽  
O. Nimittrakoolchai ◽  
Sitthisuntorn Supothina ◽  
J. Supadech ◽  
W. Jeamsaksiri ◽  
...  

Two different viscous coating materials, which are Polydimethylsiloxane (PDMS) mixed with 10%wt of Dicumylperoxide (DCP), and Semifluorinate Silane (SFS), were applied to silicon micro-asperity. The cosine’s Young and viscosity of those coating materials are -0.3584,-0.3496 and 3.176x10-3, 1.339 x10-3 Pas, respectively. The rough surfaces with nine asperity shapes were studied. The results shown that, pillar shape has an effect on water contact angle (WCA): Stripe asperity cannot make the average WCA greater than 150. When consider the pillar asperity, the WCA falls between 152 and 157, which exhibits a superhydrophobic surface property. However, actual WCA of the micro-asperity coated with PDMS+10%wt of DCP is lower than that coated with SFS around 1 to 7. High viscous material makes the asperity size bigger than the design and decreases the WCA: the low viscous material is more suitable for coating on the asperities.


2014 ◽  
Vol 697 ◽  
pp. 80-84
Author(s):  
Yong Mei Xia ◽  
You Fa Zhang ◽  
Xin Quan Yu ◽  
Feng Chen

Metal aluminum surface can be corroded easily in acid and alkaline environment. Inspired by the self-cleaning lotus leaf, the development of superhydrophobic metal surfaces to prevent metals from corroding is enjoying tremendous popularity amongst scientists and engineers. In this work, superhydrophobic surface was obtained on aluminum foils via a facile neutral sol solution immersion process and post-modification in ethanol solution of heptadecafluoro-1,1,2,2-tetradecyl trimethoxysilane (FAS-17) solution through a hydrothermal synthesis technique. Scanning electron microscopy (SEM), X-ray diffraction (XRD) and water contact angle measurement are used to investigate the morphologies, microstructures, chemical compositions and wettability of the produced films on aluminum substrates. The results indicated that the superhydrophobic surface, configured of a rough labyrinth structure with convexity and notch, has robust hydrophobility, which had a static water contact angle of 165.6 ± 2.8° and a water roll-off angle of <1°, exhibited long-term durability and stability in air. The present research work provides a new strategy for the simple preparation superhydrophobic films on aluminum foil for practical industrial applications.


RSC Advances ◽  
2016 ◽  
Vol 6 (13) ◽  
pp. 10930-10937 ◽  
Author(s):  
Huaiyuan Wang ◽  
Xiguang Zhang ◽  
Zhanjian Liu ◽  
Yixing Zhu ◽  
Shiqi Wu ◽  
...  

In this study, a superhydrophobic polysulfone (PSU) composite coating with a high water contact angle (WCA) of 159° and a low slide angle (SA) of only 3.5° has been fabricated through a simple thermal spraying method.


Micromachines ◽  
2020 ◽  
Vol 11 (2) ◽  
pp. 159 ◽  
Author(s):  
Xiaojuan Dong ◽  
Jianbing Meng ◽  
Yizhong Hu ◽  
Xiuting Wei ◽  
Xiaosheng Luan ◽  
...  

Aluminum alloys are widely used, but they are prone to contamination or damage under harsh working environments. In this paper, a self-cleaning superhydrophobic aluminum alloy surface with good corrosion resistance was successfully fabricated via the combination of sand peening and electrochemical oxidation, and it was subsequently covered with a fluoroalkylsilane (FAS) film. The surface morphology, surface wettability, and corrosion resistance were investigated using a scanning electron microscope (SEM), an optical contact angle measurement, and an electrochemical workstation. The results show that binary rough structures and an FAS film with a low surface energy on the Al alloy surfaces confer good superhydrophobicity with a water contact angle of 167.5 ± 1.1° and a sliding angle of 2.5 ± 0.7°. Meanwhile, the potentiodynamic polarization curve shows that the corrosion potential has a positively shifted trend, and the corrosion current density decreases by three orders of magnitude compared with that of the original aluminum alloy sample. In addition, the chemical stability of the as-prepared superhydrophobic surface was evaluated by dripping test using solutions with different pH values for different immersion time. It indicates that the superhydrophobic surface could provide long-term corrosion protection for aluminum alloys. Consequently, the as-prepared superhydrophobic surface has excellent contamination resistance and self-cleaning efficacy, which are important for practical applications.


Polymers ◽  
2021 ◽  
Vol 13 (24) ◽  
pp. 4312
Author(s):  
Pedro J. Rivero ◽  
Juan P. Fuertes ◽  
Adrián Vicente ◽  
Álvaro Mata ◽  
José F. Palacio ◽  
...  

In this work, a one-step electrospinning technique has been implemented for the design and development of functional surfaces with a desired morphology in terms of wettability and corrosion resistance by using polycaprolactone (PCL) and zinc oxide nanoparticles (ZnO NPs). The surface morphology has been characterized by confocal microscopy, scanning electron microscopy (SEM), atomic force microscopy (AFM) and water contact angle (WCA), whereas the corrosion resistance has been evaluated by Tafel polarization curves. Strict control over the input operational parameters (applied voltage, feeding rate, distance tip to collector), PCL solution concentration and amount of ZnO NPs have been analyzed in depth by showing their key role in the final surface properties. With this goal in mind, a design of experiment (DoE) has been performed in order to evaluate the optimal coating morphology in terms of fiber diameter, surface roughness (Ra), water contact angle (WCA) and corrosion rate. It has been demonstrated that the solution concentration has a significant effect on the resultant electrospun structure obtained on the collector with the formation of beaded fibers with a higher WCA value in comparison with uniform bead-free fibers (dry polymer deposition or fiber-merging aspect). In addition, the presence of ZnO NPs distributed within the electrospun fibers also plays a key role in corrosion resistance, although it also leads to a decrease in the WCA. Finally, this is the first time that an exhaustive analysis by using DoE has been evaluated for PCL/ZnO electrospun fibers with the aim to optimize the surface morphology with the better performance in terms of corrosion resistance and wettability.


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