Control system for optic-fiber coating process based on photoelastic effects

2012 ◽  
Author(s):  
Alejandro Hernández ◽  
Victor Velasco ◽  
Miguel Orozco ◽  
Alfredo Márquez
1999 ◽  
Vol 172 (1-4) ◽  
pp. 293-308 ◽  
Author(s):  
S. Adjerid ◽  
J.E. Flaherty ◽  
J.B. Hudson ◽  
M.S. Shephard

Coatings ◽  
2019 ◽  
Vol 9 (2) ◽  
pp. 147 ◽  
Author(s):  
Zeeshan Khan ◽  
Haroon Ur Rasheed ◽  
S.O. Alharbi ◽  
Ilyas Khan ◽  
Tariq Abbas ◽  
...  

Modern optical fiber required a double-layer resin coating on the glass fiber to provide protection from signal attenuation and mechanical damage. The most important plastics resin used in coating of fiber optics are plasticized polyvinyle (PVC), low/high density polyethylene (LDPE/HDPE), nylon, and polysulfone. Polymer flow during optical fiber coating in a pressure type coating die has been simulated under non-isothermal conditions. The flow dependent on the wire or fiber velocity, geometry of the die, and the viscosity of the polymer. The wet-on-wet coating process is an efficient process for two-layer coating on the fiber optics. In the present study, the constitutive equation of polymer flow satisfies viscoelastic Phan-Thien-Tanner (PTT) fluid, is used to characterize rheology of the polymer melt. Based on the assumption of the fully developed incompressible and laminar flow, the viscoelastic fluid model of two-immiscible resins-layers modeled for simplified-geometry of capillary-annulus where the glass fiber drawing inside the die at high speed. The equation describing the flow of the polymer melt inside the die was solved, analytically and numerically, by the Runge-Kutta method. The effect of physical characteristics in the problem has been discussed in detail through graphs by assigning numerical values for several parameters of interest. It is observed that velocity increases with increasing values of ε D 1 2 , ε D 2 2 , X 1 , and X 2 . The volume flow rate increases with an increasing Deborah number. The thickness of coated fiber optic increases with increasing ε D 1 2 , ε D 2 2 , and δ . Increase in Brinkman number and Deborah number enhances the rate of heat transfer. It is our first attempt to model PTT fluid as a coating material for double-layer optical fiber coating using the wet-on-wet coating process. At the end, the present study is also compared with the published work as a particular case, and good agreement is found.


2014 ◽  
Vol 968 ◽  
pp. 226-229
Author(s):  
Xiao Qing Xu ◽  
Xiao Dong Hao ◽  
Shi Guang Zhou ◽  
Qi Fu Zhang

This article describes the current quality control method during hot coating process. To improve the current quality control method during hot coating process, this article also elaborates the advanced coated product quality control system based on process analytical technology (PAT), the concept of which is “Quality by Design”, the targets of which are to enhance process stability and to improve the technological and economic index.


Author(s):  
Sang-Yeoun Yoo ◽  
Yogesh Jaluria

The optical fiber coating process in an axi-symmetric applicator and die system was simulated in this study. Various thermal conditions and process variables are investigated. Ultra-violet (UV) curable acrylates are used for the coating material, whose properties are highly dependent on temperature. Conjugate heat transfer is considered at the moving fiber surface since the fiber constantly exchanges energy with the contacting fluid. The temperature level in the applicator and die is found to increase with fiber speed, the increase being the highest in the die whose wall temperature is kept fixed. This high temperature rise is primarily due to the tremendous viscous dissipation within the fluid, especially in the die. It is important to avoid high temperatures in the fluid because the polymer starts to crosslink and degrade. The fiber temperature at the entrance was also found to be of substantial importance. This work can be used to improve the quality of the coating, particularly its uniformity, and the production rate.


2017 ◽  
Vol 7 ◽  
pp. 107-118 ◽  
Author(s):  
Zeeshan Khan ◽  
Saeed Islam ◽  
Rehan Ali Shah ◽  
Muhammad Altaf Khan ◽  
Ebenezer Bonyah ◽  
...  

2001 ◽  
Author(s):  
C. S. L. Liu ◽  
S. H.-K. Lee

Abstract Optical fiber has increasingly played a crucial role in the information transmission area nowadays. The elevated demand makes it necessary to manufacture high quality light-guide fibers that have proper mechanical properties to endure the stresses induced during installations and operations. Optical fiber coating process provides a protection layer to shield the fiber from surface abrasion and also to increase the fiber’s tensile strength. However, there are problems encountered during this process which reduce the coating quality. One of the major problems is air entrainment, which may lead to eccentrical or incomplete coating. Apparently, it is of great interest to study this problem to improve the coating quality. Many experimental studies have been performed on the dynamic contact angle, air entrainment velocity and their correlation with various parameters, such as the viscosity and the surface tension of coating materials, fiber drawing speed, etc. Nevertheless, how the coating flow affects the upper meniscus (directly related with dynamic contact angle and air entrainment) has not been intensively studied. Understanding of the effects is essential to improve the coating quality. To fulfill this requirement, the present work focused on investigating the relation of upper meniscus and fiber drawing speed. This is just the first part of the serial study on the optical fiber coating process. Firstly, a numerical code was developed with finite volume formulation. The results showed that the code had the capacity to deal with this free surface fluid flow problem. The simulated free surface shape was validated with experimental data available. The trend of the upper meniscus shape and dynamic contact angle developments at high drawing velocity was simulated. The results showed, as expected, that the dynamic contact angle would approach 180° with the increase of the fiber-drawing speed.


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