A novel ultrasonic phased array inspection system to NDT for offshore platform structures

2007 ◽  
Author(s):  
Hua Wang ◽  
Baohua Shan ◽  
Xin Wang ◽  
Jinping Ou
Author(s):  
Masaki Yamano ◽  
Hiroyuki Okubo ◽  
Takumi Horikiri ◽  
Makoto Nagase

The requirements of Ultrasonic Testing, such as DNV, ISO specification etc., for longitudinal submerged arc weld (SAW) seam of UOE pipe become severe to the offshore steel line-pipe with high grade and heavy wall thickness. In order to satisfy the requirements, testing method with multi-probe arrangement have been widely applied in the pipe manufacture. Recently, the phased array technique has been applied for inspection of girth welds of pipeline and longitudinal ERW (electric resistance welded) seam instead of multi-probe method. But the inspection system with conventional phased array probe has many difficulty to apply for inspection longitudinal SAW seam of UOE pipe, because of defect detection capabilities, array elements arrangement, and so on. The authors have developed an applicable ultrasonic phased array probe to satisfy the severe requirements for longitudinal SAW seam of UOE pipe. This paper presents the results of our original designed array probe, which has been composed of 32-transducer elements mounted on cylindrical-shaped plastics, and also compares the inspection results to those obtained on the conventional multi-probe and our developed array probe in the UOE pipe mill.


Author(s):  
Jian Li ◽  
Xianglin Zhan ◽  
Shili Chen ◽  
Jingchang Zhuge ◽  
Shijiu Jin ◽  
...  

Various types of defect may be formed in girth welds of long-distance pipeline in the process of welding. They are hidden dangers to pipeline transportation safety. Currently, ultrasonic phased array instrument is commonly adopted for quick automatic positioning and quantitative analysis of flaws in the girth weld after welding. But as for qualitative analysis – flaw classification, traditional manual identification method is still used. By traditional method, human-made error is easily introduced and classification result is depended on the detection experiences of the inspecting person. To overcome these deficiencies, a new method combined second generation wavelet transform (SGWT) with Radial Basis Function neural network (RBFN) is proposed in this paper, realizing automatic flaw classification and reducing human factors impaction. SGWT is ideally matched local characteristics of the flaw signal, improving both the computational speed and flaw classification efficiency. Then, based on the “energy-status” feature extraction method and the above SGWT analysis, feature eigenvectors of the flaw signals are extracted, training the following RBFN. And then when the feature of any flaw is extracted, it can be recognized by the network. The output of the network is the type of the input flaw signal, realizing automatic flaw classification. Finally, an ultrasonic phased array inspection system is described. The system is integrated with automatic flaw detection and classification. Experiments are tested on a long-distance pipeline girth weld block with artificial defects in it. The results validate that the proposed method is efficient, which is helpful to increasing inspection speed and reliability of flaw inspection for long-distance pipeline girth welds.


2008 ◽  
Author(s):  
Baohua Shan ◽  
Hua Wang ◽  
Yongning Liang ◽  
Zhongdong Duan ◽  
Jinping Ou

Author(s):  
Gianni Allevato ◽  
Jan Hinrichs ◽  
Matthias Rutsch ◽  
Jan Adler ◽  
Axel Jager ◽  
...  

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