Correlation of cutting forces measurements and high-speed camera registration in the analysis of the chip breaking process

2018 ◽  
Author(s):  
Grzegorz Struzikiewicz
Keyword(s):  
Cutting Forces ◽  
High Speed ◽  
High Speed Camera ◽  
Chip Breaking

Modeling of Forces for Drills With Chip-Breaking Grooves

2004 ◽  
Vol 126 (3) ◽  
pp. 555-564 ◽  
Author(s):  
Sushanta K. Sahu ◽  
Richard E. DeVor ◽  
Shiv G. Kapoor
Keyword(s):  
Cutting Forces ◽  
High Speed ◽  
Low Carbon Steel ◽  
High Speed Steel ◽  
Mechanistic Modeling ◽  
Design Parameters ◽  
Low Carbon ◽  
Workpiece Material ◽  
Chip Breaking ◽  
Twist Drills

In this paper, a mechanistic modeling approach to predicting cutting forces for conical twist drills with chip-breaking grooves has been developed. The model is based on force principles for restricted contact cutting extended to take into account the presence of a groove on the drill rake face. The applicability of the model for arbitrary groove geometries has been ensured by eliminating the use of grooved drills in the calibration process. Four different combinations of groove geometries have been used for validating the model using high speed steel drills and low carbon steel workpiece material. The force predictions from the model were found to be in good agreement with the measured forces. The model was then employed to determine groove orientation and design parameters that minimize cutting forces, subject to the condition that chip breaking is satisfactory.

scholarly journals Chipformers Reliability in Inconel 625 Longitudinal Turning

2013 ◽  
Vol 4 (2) ◽  
pp. 93-101 ◽  
Author(s):  
Bogdan Słodki
Keyword(s):  
High Speed ◽  
Recording System ◽  
Data Selection ◽  
Inconel 625 ◽  
Depth Of Cut ◽  
High Speed Camera ◽  
Creation Process ◽  
Simulation Procedure ◽  
Chip Breaking ◽  
Longitudinal Turning

Abstract The paper deals with longitudinal turning of Inconel 625 as a representative of difficult - to - cut materials. Two chipformers were tested on especially prepared research stand in the range of tool manufactures recommendations concerning depth of cut and feed. Chip form creation process was observed by means of high speed camera recording system. Then, the chips were evaluated and classified into three groups. The results are presented in the form of diagrams and tables. They show poor effectiveness of chipformers acting in small values of feed. A few examples of chip breaking sequences are presented. An algorithm leading to correct cutting data selection has been proposed. The algorithm uses a simulation procedure to verify chip groove filling in off line procedure.

scholarly journals Tracking by Deblatting

2021 ◽  
Author(s):  
Denys Rozumnyi ◽  
Jan Kotera ◽  
Filip Šroubek ◽  
Jiří Matas
Keyword(s):  
High Speed ◽  
High Performance ◽  
Motion Blur ◽  
Velocity Estimation ◽  
High Speed Camera ◽  
Trajectory Function ◽  
Novel Approach ◽  
Blind Deblurring ◽  
Object Trajectories ◽  
Complex Trajectories

AbstractObjects moving at high speed along complex trajectories often appear in videos, especially videos of sports. Such objects travel a considerable distance during exposure time of a single frame, and therefore, their position in the frame is not well defined. They appear as semi-transparent streaks due to the motion blur and cannot be reliably tracked by general trackers. We propose a novel approach called Tracking by Deblatting based on the observation that motion blur is directly related to the intra-frame trajectory of an object. Blur is estimated by solving two intertwined inverse problems, blind deblurring and image matting, which we call deblatting. By postprocessing, non-causal Tracking by Deblatting estimates continuous, complete, and accurate object trajectories for the whole sequence. Tracked objects are precisely localized with higher temporal resolution than by conventional trackers. Energy minimization by dynamic programming is used to detect abrupt changes of motion, called bounces. High-order polynomials are then fitted to smooth trajectory segments between bounces. The output is a continuous trajectory function that assigns location for every real-valued time stamp from zero to the number of frames. The proposed algorithm was evaluated on a newly created dataset of videos from a high-speed camera using a novel Trajectory-IoU metric that generalizes the traditional Intersection over Union and measures the accuracy of the intra-frame trajectory. The proposed method outperforms the baselines both in recall and trajectory accuracy. Additionally, we show that from the trajectory function precise physical calculations are possible, such as radius, gravity, and sub-frame object velocity. Velocity estimation is compared to the high-speed camera measurements and radars. Results show high performance of the proposed method in terms of Trajectory-IoU, recall, and velocity estimation.

Influence of Main Swirler Vane Angle on the Ignition Performance of TeLESS-II Combustor

2016 ◽  
Vol 139 (1) ◽  
Author(s):  
Bo Wang ◽  
Chi Zhang ◽  
Yuzhen Lin ◽  
Xin Hui ◽  
Jibao Li
Keyword(s):  
High Speed ◽  
Inlet Temperature ◽  
Main Stage ◽  
Ignition Process ◽  
High Speed Camera ◽  
Fuel Distribution ◽  
Fuel Droplets ◽  
Planar Laser ◽  
Cfd Method ◽  
Vane Angle

In order to balance the low emission and wide stabilization for lean premixed prevaporized (LPP) combustion, the centrally staged layout is preferred in advanced aero-engine combustors. However, compared with the conventional combustor, it is more difficult for the centrally staged combustor to light up as the main stage air layer will prevent the pilot fuel droplets arriving at igniter tip. The goal of the present paper is to study the effect of the main stage air on the ignition of the centrally staged combustor. Two cases of the main swirler vane angle of the TeLESS-II combustor, 20 deg and 30 deg are researched. The ignition results at room inlet temperature and pressure show that the ignition performance of the 30 deg vane angle case is better than that of the 20 deg vane angle case. High-speed camera, planar laser induced fluorescence (PLIF), and computational fluids dynamics (CFD) are used to better understand the ignition results. The high-speed camera has recorded the ignition process, indicated that an initial kernel forms just adjacent the liner wall after the igniter is turned on, the kernel propagates along the radial direction to the combustor center and begins to grow into a big flame, and then it spreads to the exit of the pilot stage, and eventually stabilizes the flame. CFD of the cold flow field coupled with spray field is conducted. A verification of the CFD method has been applied with PLIF measurement, and the simulation results can qualitatively represent the experimental data in terms of fuel distribution. The CFD results show that the radial dimensions of the primary recirculation zone of the two cases are very similar, and the dominant cause of the different ignition results is the vapor distribution of the fuel. The concentration of kerosene vapor of the 30 deg vane angle case is much larger than that of the 20 deg vane angle case close to the igniter tip and along the propagation route of the kernel, therefore, the 30 deg vane angle case has a better ignition performance. For the consideration of the ignition performance, a larger main swirler vane angle of 30 deg is suggested for the better fuel distribution when designing a centrally staged combustor.

scholarly journals Leader-chasing behavior in negative artificial triggered lightning flashes

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Fukun Wang ◽  
Jianguo Wang ◽  
Li Cai ◽  
Rui Su ◽  
Wenhan Ding ◽  
...  
Keyword(s):  
High Speed ◽  
The Other ◽  
Lightning Flash ◽  
High Speed Camera ◽  
Return Stroke ◽  
Catching Up ◽  
Special Cases ◽  
Triggered Lightning

AbstractTwo special cases of dart leader propagation were observed by the high-speed camera in the leader/return stroke sequences of a classical triggered lightning flash and an altitude-triggered lightning flash, respectively. Different from most of the subsequent return strokes preceded by only one leader, the return stroke in each case was preceded by two leaders occurring successively and competing in the same channel, which herein is named leader-chasing behavior. In one case, the polarity of the latter leader was opposite to that of the former leader and these two combined together to form a new leader, which shared the same polarity with the former leader. In the other case, the latter leader shared the same polarity with the former leader and disappeared after catching up with the former leader. The propagation of the former leader in this case seems not to be significantly influenced by the existence of the latter leader.

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