Application of Sub-Modeling in the Finite Element Analysis of a Large Fixed Tubesheet Heat Exchanger

2017 ◽  
Author(s):  
Bingjun Gao ◽  
Bin Liu ◽  
Junhua Dong ◽  
JinHua Shi
Keyword(s):  
Finite Element ◽  
Stress Field ◽  
Maximum Stress ◽  
Fe Model ◽  
Fe Modeling ◽  
Element Analysis ◽  
Modeling Methodology ◽  
Stress Point ◽  
Solid Plate ◽  
Coarse Model

There are enormous tubes in large fixed tubesheet heat exchangers making it difficult to model all the tubes and tubesheet connections in detail for a finite element (FE) analysis. Alternatively, an equivalent solid plate with various simplified tube connections are employed in the FE modeling. But this fails to yield an accurate stress field around the connecting region of tubes and the tubesheet. Given that the maximum stress of the equivalent solid plate generally occurs adjacent to the solid tubesheet, a novel finite element modeling methodology is proposed in this paper. A two part process is used. The first part is a coarse FE model and the second part is a more detailed FE model. In the coarse FE model, the equivalent solid plate is employed in the central region of the tubesheet with simplified tube connections such as equivalent cylinder by multi-points contacting. And quasi detailed tube and tubesheet connections are used in the coarse FE model for the region adjacent to the solid plate, in which the tube and the tubesheet are simply connected with same nodes. This means that both tubesheet and tubes are established in this quasi detailed FE modeling region. Although both the weld and contacting condition between the tube and the tubesheet are not included, the coarse model is enough to yield a believable stress field for the determination of the maximum stress point of the quasi detailed FE modeling region. In the second part, the sub-model methodology is utilized in the predetermined maximum stress point, in which the detailed connecting structure of the tube and the tubesheet is included, such as the weld and the contact condition. The proposed modeling methodology is helpful to have an insight into the stress around the connecting region of the tube and tubesheet for the effective evaluation of the tubesheet and the connection.

Evolution of Strain in Multipass Hybrid Equal Channel Angular Pressing Using 3D Finite Element Analysis

2013 ◽  
Vol 762 ◽  
pp. 283-288 ◽  
Author(s):  
Ankit Sahai ◽  
Rahul Swarup Sharma ◽  
K. Hans Raj
Keyword(s):  
Finite Element ◽  
Equal Channel Angular Pressing ◽  
Complex Geometry ◽  
Nanostructured Material ◽  
Equivalent Strain ◽  
Fe Model ◽  
Fe Modeling ◽  
Element Analysis ◽  
Angular Pressing ◽  
Forging Force

Severe Plastic Deformation (SPD) is well known process for producing nanostructured material from coarse material. Present paper is an effort to integrate the two well known SPD techniques Equal Channel Angular Pressing (ECAP) and Twist Extrusion (TE) to develop a new Hybrid ECAP (HECAP) technique that can produce nanostructured material more economically. In this technique, the specimen is subjected to both ECAP and TE in the same die setup. Finite Element (FE) modeling of metal forming processes has become an important tool for designing feasible production processes, because of its unique capability to describe the complex geometry and boundary conditions. FE Modeling of the above hybrid process is attempted in FORGE. The simulation results clearly depict the change in equivalent strain in the entire specimen on account of this process upto four passes. A comparison is made between FE results of simple ECAP and HECAP upto four passes. The study indicated that equivalent strain is much higher in case of HECAP in comparison to ECAP for same friction conditions. Also, the study is extended to analyse the effect of friction, channel angle and forging force on equivalent strain using current FE model. HECAP opens new possibilities for improving equivalent strain in same number of passes as compared to ECAP. This study is expected to contribute in forming UFG materials that are useful for automobile and aerospace industries.

Bionic design of the tower for wind turbine

2021 ◽  
pp. 095440622110046
Author(s):  
Yuqiao Zheng ◽  
Fugang Dong ◽  
Huquan Guo ◽  
Bingxi Lu ◽  
Zhengwen He
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Maximum Stress ◽  
Natural Frequencies ◽  
Bionic Design ◽  
Analytic Hierarchy ◽  
Element Analysis ◽  
Maximum Deformation ◽  
Overall Stability ◽  
Biological Selection

The study obtains a methodology for the bionic design of the tower for wind turbines. To verify the rationality of the biological selection, the Analytic Hierarchy Procedure (AHP) is applied to calculate the similarity between the bamboo and the tower. Creatively, a bionic bamboo tower (BBT) is presented, which is equipped with four reinforcement ribs and five flanges. Further, finite element analysis is employed to comparatively investigate the performance of the BBT and the original tower (OT) in the static and dynamic. Through the investigation, it is suggested that the maximum deformation and maximum stress can be reduced by 5.93 and 13.75% of the BBT. Moreover, this approach results in 3% and 1.1% increase respectively in the First two natural frequencies and overall stability.

Finite Element Analysis of the Distributed Vibration Absorbers for Structural Noise Control

2005 ◽  
Author(s):  
Ashwini Gautam ◽  
Chris Fuller ◽  
James Carneal
Keyword(s):  
Finite Element ◽  
Numerical Model ◽  
Base Plate ◽  
Element Model ◽  
Fe Model ◽  
Vibration Absorbers ◽  
Element Analysis ◽  
Poroelastic Media ◽  
Hexahedral Elements ◽  
Component Models

This work presents an extensive analysis of the properties of distributed vibration absorbers (DVAs) and their effectiveness in controlling the sound radiation from the base structure. The DVA acts as a distributed mass absorber consisting of a thin metal sheet covering a layer of acoustic foam (porous media) that behaves like a distributed spring-mass-damper system. To assess the effectiveness of these DVAs in controlling the vibration of the base structures (plate) a detailed finite elements model has been developed for the DVA and base plate structure. The foam was modeled as a poroelastic media using 8 node hexahedral elements. The structural (plate) domain was modeled using 16 degree of freedom plate elements. Each of the finite element models have been validated by comparing the numerical results with the available analytical and experimental results. These component models were combined to model the DVA. Preliminary experiments conducted on the DVAs have shown an excellent agreement between the results obtained from the numerical model of the DVA and from the experiments. The component models and the DVA model were then combined into a larger FE model comprised of a base plate with the DVA treatment on its surface. The results from the simulation of this numerical model have shown that there has been a significant reduction in the vibration levels of the base plate due to DVA treatment on it. It has been shown from this work that the inclusion of the DVAs on the base plate reduces their vibration response and therefore the radiated noise. Moreover, the detailed development of the finite element model for the foam has provided us with the capability to analyze the physics behind the behavior of the distributed vibration absorbers (DVAs) and to develop more optimized designs for the same.

scholarly journals Design and analysis of concrete-filled tubular flange girders under combined loading

2021 ◽  
pp. 136943322110015
Author(s):  
Rana Al-Dujele ◽  
Katherine Ann Cashell
Keyword(s):  
Finite Element ◽  
Axial Force ◽  
Failure Modes ◽  
Numerical Study ◽  
Combined Loading ◽  
Torsional Stiffness ◽  
Fe Model ◽  
Combined Effects ◽  
Element Analysis ◽  
Hollow Section

This paper is concerned with the behaviour of concrete-filled tubular flange girders (CFTFGs) under the combination of bending and tensile axial force. CFTFG is a relatively new structural solution comprising a steel beam in which the compression flange plate is replaced with a concrete-filled hollow section to create an efficient and effective load-carrying solution. These members have very high torsional stiffness and lateral torsional buckling strength in comparison with conventional steel I-girders of similar depth, width and steel weight and are there-fore capable of carrying very heavy loads over long spans. Current design codes do not explicitly include guidance for the design of these members, which are asymmetric in nature under the combined effects of tension and bending. The current paper presents a numerical study into the behaviour of CFTFGs under the combined effects of positive bending and axial tension. The study includes different loading combinations and the associated failure modes are identified and discussed. To facilitate this study, a finite element (FE) model is developed using the ABAQUS software which is capable of capturing both the geometric and material nonlinearities of the behaviour. Based on the results of finite element analysis, the moment–axial force interaction relationship is presented and a simplified equation is proposed for the design of CFTFGs under combined bending and tensile axial force.

Thermal Modeling of a Railroad Tapered-Roller Bearing Using Finite Element Analysis

2012 ◽  
Vol 4 (3) ◽  
Author(s):  
Constantine M. Tarawneh ◽  
Arturo A. Fuentes ◽  
Javier A. Kypuros ◽  
Lariza A. Navarro ◽  
Andrei G. Vaipan ◽  
...  
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Surface Temperature ◽  
Elevated Temperatures ◽  
Roller Bearing ◽  
Fe Model ◽  
Element Analysis ◽  
Tapered Roller Bearing ◽  
Outer Race ◽  
Railroad Industry

In the railroad industry, distressed bearings in service are primarily identified using wayside hot-box detectors (HBDs). Current technology has expanded the role of these detectors to monitor bearings that appear to “warm trend” relative to the average temperatures of the remainder of bearings on the train. Several bearings set-out for trending and classified as nonverified, meaning no discernible damage, revealed that a common feature was discoloration of rollers within a cone (inner race) assembly. Subsequent laboratory experiments were performed to determine a minimum temperature and environment necessary to reproduce these discolorations and concluded that the discoloration is most likely due to roller temperatures greater than 232 °C (450 °F) for periods of at least 4 h. The latter finding sparked several discussions and speculations in the railroad industry as to whether it is possible to have rollers reaching such elevated temperatures without heating the bearing cup (outer race) to a temperature significant enough to trigger the HBDs. With this motivation, and based on previous experimental and analytical work, a thermal finite element analysis (FEA) of a railroad bearing pressed onto an axle was conducted using ALGOR 20.3™. The finite element (FE) model was used to simulate different heating scenarios with the purpose of obtaining the temperatures of internal components of the bearing assembly, as well as the heat generation rates and the bearing cup surface temperature. The results showed that, even though some rollers can reach unsafe operating temperatures, the bearing cup surface temperature does not exhibit levels that would trigger HBD alarms.

3D Coupled Thermomechanical Finite Element Analysis of Ultrasonic Consolidation

2007 ◽  
Vol 539-543 ◽  
pp. 2651-2656 ◽  
Author(s):  
C.J. Huang ◽  
E. Ghassemieh
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Friction Coefficient ◽  
Stress Field ◽  
Ultrasonic Wave ◽  
Ultrasonic Vibration ◽  
Softening Effect ◽  
Element Analysis ◽  
Consolidation Process ◽  
Ultrasonic Consolidation

A 3-D coupled temperature-displacement finite element analysis is performed to study an ultrasonic consolidation process. Results show that ultrasonic wave is effective in causing deformation in aluminum foils. Ultrasonic vibration leads to an oscillating stress field. The oscillation of stress in substrate lags behind the ultrasonic vibration by about 0.1 cycle of ultrasonic wave. The upper foil, which is in contact with the substrate, has the most severe deformation. The substrate undergoes little deformation. Apparent material softening by ultrasonic wave, which is of great concern for decades, is successfully simulated. The higher the friction coefficient, the more obvious the apparent material softening effect.

Determination of Stress Concentration Around an Oblique Hole by a Finite-Element Technique

1983 ◽  
Vol 105 (2) ◽  
pp. 206-212 ◽  
Author(s):  
Hua-Ping Li ◽  
F. Ellyin
Keyword(s):  
Finite Element ◽  
Stress Concentration ◽  
Maximum Stress ◽  
Plate Thickness ◽  
Two Dimensional ◽  
Element Analysis ◽  
The Finite Element Analysis ◽  
Parametric Studies ◽  
Element Technique

A plate weakened by an oblique penetration of a circular cylindrical hole has been investigated. The stress concentration around the hole is determined by a finite-element method. The results are compared with experimental data and other analytical works. Parametric studies of effects of angle of inclination, plate thickness, and width are performed. The maximum stress concentration factor (SCF) obtained from the finite-element analysis is higher than experimental results, and this deviation increases with the increase of angle of skewness. The major reason for this difference is attributed to the shear-action between layers parallel to the plate surface which cannot be directly included in the two-dimensional elements. An empirical formula is derived which accounts for the shear-action and renders the finite-element predictions in line with experimentally observed data.

Analysis of Thick-Walled Pipeline Elements Operating in Creep Conditions

2015 ◽  
Vol 712 ◽  
pp. 63-68
Author(s):  
Przemysław Osocha ◽  
Bohdan Węglowski
Keyword(s):  
Finite Element ◽  
Test Data ◽  
Creep Test ◽  
Power Plants ◽  
Steam Pressure ◽  
Creep Model ◽  
Creep Process ◽  
Fe Model ◽  
Element Analysis ◽  
Wide Range

In some coal-fired power plants, pipeline elements have worked for over 200 000 hours and increased number of failures is observed. The paper discuses thermal wear processes that take place in those elements and lead to rupture. Mathematical model based on creep test data, and describing creep processes for analyzed material, has been developed. Model has been verified for pipeline operating temperature, lower than tests temperature, basing on Larson-Miller relation. Prepared model has been used for thermal-strength calculations based on a finite element method. Processes taking place inside of element and leading to its failure has been described. Than, basing on prepared mathematical creep model and FE model introduced to Ansys program further researches are made. Analysis of dimensions and shape of pipe junction and its influence on operational element lifetime is presented. In the end multi variable dependence of temperature, steam pressure and element geometry is shown, allowing optimization of process parameters in function of required operational time or maximization of steam parameters. The article presents wide range of methods. The creep test data were recalculated for operational temperature using Larson-Miller parameter. The creep strain were modelled, used equations and their parameters are presented. Analysis of errors were conducted. Geometry of failing pipe junction was introduced to the Ansys program and the finite element analysis of creep process were conducted.

Elastic Thermal Stresses in Bimetallic Pipe Welds

1980 ◽  
Vol 102 (4) ◽  
pp. 430-432 ◽  
Author(s):  
R. D. Blevins
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Stress Intensity ◽  
Maximum Stress ◽  
Thermal Stresses ◽  
Simple Expression ◽  
Element Analysis ◽  
Maximum Stress Intensity ◽  
Bimetallic Pipe ◽  
Uniform Change

The elastic thermal stresses in a welded transition between two pipes of the same size but different alloys are explored. A stress-free temperature is postulated and the stress due to a uniform change in temperature is characterized by the maximum stress intensity in the weld. A simple expression for predicting this maximum stress intensity is developed based on the results of finite element analysis.

Composite Drive Shaft Coupling for Future Rotorcraft: A 3D Finite-Element Analysis

1988 ◽  
Author(s):  
R. N. Margasahayam ◽  
H. S. Faust
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Analytical Techniques ◽  
Fe Model ◽  
Design Development ◽  
Element Analysis ◽  
3D Finite Element ◽  
The Finite Element Analysis ◽  
Comparison Of The Results ◽  
3D Finite Element Method

Abstract A finite-element stress analysis of a one-piece, integrated, all-composite shaft and coupling is presented. In addition to a brief discussion of design-driving parameters, some limitations of the analytical techniques used for design development are described. The 3D finite-element method (FEM) was then used to evaluate critical stresses and strains experienced by the shaft coupling. A comparison of the results from the finite-element analysis and those from static bending, axial, and torsional tests conducted on these prototype shafts yielded excellent correlation. Some important considerations in the development of the FE model and the correlation of results with tests, especially in the design of composite materials, are addressed.

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