Using Isochronous Method to Calculate Creep Damage: Part 1

Author(s):  
Chithranjan Nadarajah ◽  
Benjamin F. Hantz ◽  
Sujay Krishnamurthy

This paper is Part 1 of two papers illustrating how isochronous curves can be used to determine creep stress and damage. In Part 1 of the paper two simple examples of two bars under axial load and a beam in pure bending are illustrated using a closed form solution to determine the creep stress and damage from an isochronous stress strain curves. For the two examples, the Omega material model was used for generating the isochronous stress strain curve and for computing the creep damage. The closed from solutions are compared with finite element analysis using isochronous stress strain curves as well as time explicit Omega creep model. The results from all the three analysis are found to be in good agreement.

Author(s):  
Chithranjan Nadarajah ◽  
Benjamin F. Hantz ◽  
Sujay Krishnamurthy

This paper is Part 2 of two papers illustrating how isochronous stress strain curves can be used to calculate creep stresses and damage for pressure vessel components. Part 1 [1], illustrated the use of isochronous stress strain curves to obtain creep stresses and damages on two simple example problems which were solved using closed form solution. In Part 2, the isochronous method is implemented in finite element analysis to determine creep stresses and damages on pressure vessel components. Various different pressure vessel components are studied using this method and the results obtained using this method is compared time explicit Omega creep model. The results obtained from the isochronous method is found to be in good agreement with the time explicit Omega creep model.


2016 ◽  
Vol 51 (7) ◽  
pp. 913-925 ◽  
Author(s):  
MY Matveev ◽  
AC Long ◽  
LP Brown ◽  
IA Jones

Experimental and numerical analyses of a woven composite were performed in order to assess the effect of yarn path and layer shift variability on properties of the composite. Analysis of the geometry of a 12 K carbon fibre 2 × 2 twill weave at the meso- and macro-scales showed the prevalence of the yarn path variations at the macro-scale over the meso-scale variations. Numerical analysis of yarn path variability showed that it is responsible for a Young’s modulus reduction of 0.5% and CoV of 1% which makes this type of variability in the selected reinforcement almost insignificant for an elastic analysis. Finite element analysis of damage propagation in laminates with layer shift showed good agreement with the experiments. Both numerical analysis and experiments showed that layer shift has a strong effect on the shape of the stress–strain curve. In particular, laminates with no layer shift tend to exhibit a kink in the stress–strain curve which was attributed solely to the layer configuration.


1985 ◽  
Vol 58 (4) ◽  
pp. 830-856 ◽  
Author(s):  
R. J. Cembrola ◽  
T. J. Dudek

Abstract Recent developments in nonlinear finite element methods (FEM) and mechanics of composite materials have made it possible to handle complex tire mechanics problems involving large deformations and moderate strains. The development of an accurate material model for cord/rubber composites is a necessary requirement for the application of these powerful finite element programs to practical problems but involves numerous complexities. Difficulties associated with the application of classical lamination theory to cord/rubber composites were reviewed. The complexity of the material characterization of cord/rubber composites by experimental means was also discussed. This complexity arises from the highly anisotropic properties of twisted cords and the nonlinear stress—strain behavior of the laminates. Micromechanics theories, which have been successfully applied to hard composites (i.e., graphite—epoxy) have been shown to be inadequate in predicting some of the properties of the calendered fabric ply material from the properties of the cord and rubber. Finite element models which include an interply rubber layer to account for the interlaminar shear have been shown to give a better representation of cord/rubber laminate behavior in tension and bending. The application of finite element analysis to more refined models of complex structures like tires, however, requires the development of a more realistic material model which would account for the nonlinear stress—strain properties of cord/rubber composites.


Author(s):  
Qing Xiang Pei ◽  
B.H. Hu ◽  
C. Lu

Thermo-mechanical finite element analysis was carried out to study the deformation behavior and temperature distribution during equal channel angular pressing (ECAP). The material model used is the Johnson-Cook constitution model that can consider the multiplication effect of strain, strain rate, and temperature on the flow stress. The effects of pressing speed, pressing temperature, workpiece material and die geometry on the temperature rise and flow behavior during ECAP process were investigated. The simulated temperature rise due to deformation heating was compared with published experimental results and a good agreement was obtained. Among the various die geometries studied, the two-turn die with 0° round corner generates the highest and most uniform plastic strain in the workpiece.


Author(s):  
P.-S. Lam ◽  
Y. J. Chao ◽  
X.-K. Zhu ◽  
Y. Kim ◽  
R. L. Sindelar

Mechanical testing of A285 carbon steel, a storage tank material, was performed to develop fracture properties based on the constraint theory of fracture mechanics. A series of single edge-notched bend (SENB) specimen designs with various levels of crack tip constraint were used. The variation of crack tip constraint was achieved by changing the ratio of the initial crack length to the specimen depth. The test data show that the J-R curves are specimen-design-dependent, which is known as the constraint effect. A two-parameter fracture methodology is adopted to construct a constraint-modified J-R curve, which is a function of the constraint parameter, A2, while J remains the loading parameter. This additional fracture parameter is derived from a closed form solution and can be extracted from the finite element analysis for a specific crack configuration. Using this set of SENB test data, a mathematical expression representing a family of the J-R curves for A285 carbon steel can be developed. It is shown that the predicted J-R curves match well with the SENB data over an extensive amount of crack growth. In addition, this expression is used to predict the J-R curve of a compact tension specimen (CT), and reasonable agreement to the actual test data is achieved. To demonstrate its application in a flaw stability evaluation, a generic A285 storage tank with a postulated axial flaw is used. For a flaw length of 10% of the tank height, the predicted J-R curve is found to be similar to that for a SENB specimen with a short notch, which is in a state of low constraint. This implies that the use of a J-R curve from the ASTM (American Society for Testing and Materials) standard designs, which typically are high constraint specimens, may be overly conservative for analysis of fracture resistance of large structures.


2018 ◽  
Vol 141 (1) ◽  
Author(s):  
Isaiah Ramos ◽  
Young Ho Park ◽  
Jordan Ulibarri-Sanchez

In this paper, we developed an exact analytical 3D elasticity solution to investigate mechanical behavior of a thick multilayered anisotropic fiber-reinforced pressure vessel subjected to multiple mechanical loadings. This closed-form solution was implemented in a computer program, and analytical results were compared to finite element analysis (FEA) calculations. In order to predict through-thickness stresses accurately, three-dimensional finite element meshes were used in the FEA since shell meshes can only be used to predict in-plane strength. Three-dimensional FEA results are in excellent agreement with the analytical results. Finally, using the proposed analytical approach, we evaluated structural damage and failure conditions of the composite pressure vessel using the Tsai–Wu failure criteria and predicted a maximum burst pressure.


2018 ◽  
Vol 140 (4) ◽  
Author(s):  
Mahdi Kiani ◽  
Roger Walker ◽  
Saman Babaeidarabad

One of the most important components in the hydraulic fracturing is a type of positive-displacement-reciprocating-pumps known as a fracture pump. The fluid end module of the pump is prone to failure due to unconventional drilling impacts of the fracking. The basis of the fluid end module can be attributed to cross bores. Stress concentration locations appear at the bores intersections and as a result of cyclic pressures failures occur. Autofrettage is one of the common technologies to enhance the fatigue resistance of the fluid end module through imposing the compressive residual stresses. However, evaluating the stress–strain evolution during the autofrettage and approximating the residual stresses are vital factors. Fluid end module geometry is complex and there is no straightforward analytical solution for prediction of the residual stresses induced by autofrettage. Finite element analysis (FEA) can be applied to simulate the autofrettage and investigate the stress–strain evolution and residual stress fields. Therefore, a nonlinear kinematic hardening material model was developed and calibrated to simulate the autofrettage process on a typical commercial triplex fluid end module. Moreover, the results were compared to a linear kinematic hardening model and a 6–12% difference between two models was observed for compressive residual hoop stress at different cross bore corners. However, implementing nonlinear FEA for solving the complicated problems is computationally expensive and time-consuming. Thus, the comparison between nonlinear FEA and a proposed analytical formula based on the notch strain analysis for a cross bore was performed and the accuracy of the analytical model was evaluated.


2013 ◽  
Vol 856 ◽  
pp. 147-152
Author(s):  
S.H. Adarsh ◽  
U.S. Mallikarjun

Shape Memory Alloys (SMA) are promising materials for actuation in space applications, because of the relatively large deformations and forces that they offer. However, their complex behaviour and interaction of several physical domains (electrical, thermal and mechanical), the study of SMA behaviour is a challenging field. Present work aims at correlating the Finite Element (FE) analysis of SMA with closed form solutions and experimental data. Though sufficient literature is available on closed form solution of SMA, not much detail is available on the Finite element Analysis. In the present work an attempt is made for characterization of SMA through solving the governing equations by established closed form solution, and finally correlating FE results with these data. Extensive experiments were conducted on 0.3mm diameter NiTinol SMA wire at various temperatures and stress conditions and these results were compared with FE analysis conducted using MSC.Marc. A comparison of results from finite element analysis with the experimental data exhibits fairly good agreement.


Author(s):  
bohua sun

The formulation used by most of the studies on an elastic torus are either Reissner mixed formulation or Novozhilov's complex-form one, however, for vibration and some displacement boundary related problem of a torus, those formulations face a great challenge. It is highly demanded to have a displacement-type formulation for the torus. In this paper, I will carry on my previous work [ B.H. Sun, Closed-form solution of axisymmetric slender elastic toroidal shells. J. of Engineering Mechanics, 136 (2010) 1281-1288.], and with the help of my own maple code, I am able to simulate some typical problems and free vibration of the torus. The numerical results are verified by both finite element analysis and H. Reissner's formulation. My investigations show that both deformation and stress response of an elastic torus are sensitive to the radius ratio, and suggest that the analysis of a torus should be done by using the bending theory of a shell, and also reveal that the inner torus is stronger than outer torus due to the property of their Gaussian curvature. Regarding the free vibration of a torus, our analysis indicates that both initial in u and w direction must be included otherwise will cause big errors in eigenfrequency. One of the most intestine discovery is that the crowns of a torus are the turning point of the Gaussian curvature at the crown where the mechanics' response of inner and outer torus is almost separated.


1967 ◽  
Vol 34 (2) ◽  
pp. 392-396 ◽  
Author(s):  
A. B. Schultz ◽  
P. A. Tuschak ◽  
A. A. Vicario

Results are reported from an experiment involving photographic observation of constant-velocity transverse impact on long wires of annealed pure copper, two pure aluminums, and an aluminum alloy. Predictions of deformation are made assuming the quasi-static stress-strain curve governs behavior. Consistency with experimental observations is examined. Predictions are based on a closed-form solution to the problem, which is shown to be a compounding of two simple wave solutions of the governing equations. Predictions are consistent with observations for the aluminum alloy even under conditions of moderate or high static prestrain. The two pure aluminums and the copper show consistency at low but not at high strain levels. Highest strain levels reached were in the range 0.06–0.14.


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