A Fracture Mechanics Evaluation of BWR Vessel Water Level Instrumentation Nozzle P-T Curve Assessment Including Impact of Irradiation Effects

Author(s):  
Hardayal S. Mehta ◽  
Lori J. Tilly ◽  
Donald A. Sampson

This paper describes the evaluation performed to determine the bounding T-RTNDT for the Boiling Water Reactor (BWR) Water Level Instrumentation (WLI) nozzle for use in establishing reactor pressure vessel Pressure-Temperature (P-T) curves. The evaluation used finite element based fracture mechanics to augment the methods described in the ASME Boiler & Pressure Vessel Code, Section XI, Appendix G. A 3-D finite element linear elastic fracture mechanics analysis was conducted to determine the mode I stress intensity factor at the tip of a 1/4 thickness postulated flaw in the nozzle blend radius. Also included is a general discussion on the impact on the P-T curves of the postulated irradiation shift in RTNDT at the WLI nozzle.

2020 ◽  
Vol 7 (3) ◽  
pp. 19-00573-19-00573
Author(s):  
Kai LU ◽  
Jinya KATSUYAMA ◽  
Yinsheng LI ◽  
Yuhei MIYAMOTO ◽  
Takatoshi HIROTA ◽  
...  

Author(s):  
Tomas Nicak ◽  
Richard Trewin ◽  
Elisabeth Keim ◽  
Ingo Cremer ◽  
Sebastien Blasset ◽  
...  

The integrity of a reactor pressure vessel (RPV) has to be ensured throughout its entire life in accordance with the applicable regulations. Typically an assessment of the RPV against brittle failure needs to be conducted by taking into account all possible loading cases. One of the most severe loading cases, which can potentially occur during the operating time, is the loss-of-coolant accident, where cold water is injected into the RPV nearly at operating conditions. High pressure in combination with a thermal shock of the ferritic pressure vessel wall caused by the injection of cold water leads to a considerable load at the belt-line area known as Pressurized Thermal Shock (PTS). Usually the assessment against brittle failure is based on a deterministic fracture-mechanics analysis, in which common parameters like J-integral or stress intensity factor are employed to calculate the load path for an assumed (postulated) flaw during the PTS event. The most important input data for the fracture-mechanics analysis is the transient thermal-hydraulics (TH) load of the RPV during the emergency cooling. Such data can be calculated by analytical fluid-mixing codes verified on experiments, such as KWU-MIX, or by numerical Computational Fluid Dynamics (CFD) tools after suitable validation. In KWU-MIX, which is the standard used for TH calculations within PTS analyses, rather conservative analytical models for the quantification of mixing and, depending on the water level, condensation processes in the downcomer (including simplified stripe and plume formations) are utilized. On the contrary, the numerical CFD tools can provide best-estimate results due to the possibility to consider more realistically the stripe and plume formations as well as the geometry of the RPV in detail. In order to quantify the safety margin inherent to the standard approach, two fracture-mechanics analyses of the RPV Beznau 1 based on thermal-hydraulic input data from KWU-MIX and CFD analyses were performed. Subsequently the resulting loading paths were compared between each other and with material properties obtained from the irradiation surveillance program of the RPV to demonstrate the exclusion of brittle-fracture initiation.


Author(s):  
Mark Kirk ◽  
Gary Stevens ◽  
Marjorie Erickson ◽  
William Server ◽  
Hal Gustin

This paper evaluates current guidance concerning conditions under which the analyst is advised to transition from a linear-elastic fracture mechanics (LEFM) based analysis to an elastic-plastic fracture mechanics (EPFM) based analysis of pressure vessel steels. Current guidance concerning the upper-temperature (T>c) for LEFM-based analysis can be found in ASME Section XI Code Case N-749. Also, while not explicitly stated, an upper-limit on the KIc value that may be used in LEFM-based evaluations is sometimes taken to be 220 MPa√m (a value herein referred to as KLIM). Evaluations of Tc and KLIM were performed using a recently compiled collection of toughness models that are being considered for incorporation into a revision to ASME Section XI Code Case N-830; those models provide a complete definition of all toughness metrics needed to characterize ferritic steel behavior from lower shelf to upper shelf. Based on these evaluations, new definitions of Tc and KLIM are proposed that are fully consistent with the proposed revisions to Code Case N-830 and, thereby, with the underlying fracture toughness data. Formulas that quantify the following values over the ranges of RTTo and RTNDT characteristic of ferritic RPV steels are proposed: • For Tc, two values, Tc(LOWER) and Tc(UPPER), are defined that bound the temperature range over which the fracture behavior of ferritic RPV steels transitions from brittle to ductile. Below Tc(LOWER), LEFM analysis is acceptable while above Tc(UPPER) EPFM analysis is recommended. Between Tc(LOWER) and Tc(UPPER), the analyst is encouraged to consider EPFM analysis because within this temperature range the competition of the fracture mode combined with the details of a particular analysis suggest that the decision concerning the type of analysis is best made on a case-by-case basis. • For KLIM, two values, KLIM(LOWER) and KLIM(UPPER), are defined that bound the range of applied-K over which ductile tearing will begin to occur. At applied-K values below KLIM(LOWER), ductile tearing is highly unlikely, so the use of the KIc curve is appropriate. At applied-K values above KLIM(UPPER), considerable ductile tearing is expected, so the use of the KIc curve is not appropriate. At applied-K values in between KLIM(LOWER) and KLIM(UPPER), some ductile tearing can be expected, so it is recommended to give consideration to the possible effects of ductile tearing as they may impact the situation being analyzed. These definitions of Tc and KLIM better communicate important information concerning the underlying material and structural behavior to the analyst than do current definitions.


1988 ◽  
Vol 15 (4) ◽  
pp. 524-533 ◽  
Author(s):  
Farid Taheri ◽  
Aftab A. Mufti

The purpose of this paper is to analyze the fatigue crack growth rate in groove weld with backing steel bar. The linear elastic fracture mechanics approach is used. This approach is coded in a special purpose fracture mechanics package FAST. By using FAST, the structure is modeled and analyzed by its finite element module FAST-I, and the cyclic life is estimated by its crack propagation module FAST-II.An example recently studied by Baker and Kulak is investigated by the FAST program. The S–N curve (stress range versus number of cycles to failure) obtained by FAST is compared with the curve presented by Baker and Kulak. Key words: Engineering, finite element, fracture mechanics, fatigue, steel, stress intensity factor, numerical, computer analysis, weld, stress ratio, enriched element.


2019 ◽  
Vol 795 ◽  
pp. 333-339
Author(s):  
Juan Luo ◽  
Jia Cheng Luo

When the reactor pressure vessel (RPV) is subjected to pressurized thermal shock (PTS), the cooling water injected by the emergency core cooling system (ECCS) will generate a large temperature difference in the wall thickness of the pressure vessel. On the other hand, the fracture toughness of the RPV material decreases a lot under long-term neutron irradiation. Under this condition, the PTS transient may cause a rapid growth of defects in the inner surface of the vessel, resulting in failure of the pressure vessel. In this paper, the fracture mechanics analysis method of RPV under pressurized thermal shock is studied. The thermal analysis and structural analysis of the pressure vessel are performed by finite element method. The stress intensity factor and fracture toughness are obtained through calculation. At the same time, the influence factors of fracture mechanics analysis of RPV under PTS condition are analyzed. The effects of different crack size, crack type, load transient, and neutron irradiation flux on the PTS fracture mechanics analysis results are evaluated. Results show that the larger the ratio of length to depth for axial inner surface cracks, the easier RPV crack grows. Under small break condition, the circumferential cracks are safer than axial cracks. The longer the operating time, the more severe the embrittlement of RPV materials, which will lead to the failure of RPV more easily. For the two typical PTS transients studied in this paper, the re-pressurization condition is safer than the small break condition. The results can provide basis for structural integrity assessment of RPV under PTS condition.


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