Dynamic Pipe Stresses During Water Hammer: I — A Finite Element Approach

Author(s):  
Robert A. Leishear ◽  
Edward F. Young ◽  
Curtis A. Rhodes ◽  
Elisabeth M. Alford

Water hammer is defined as a sudden increase in pipe pressure, which results in pressure waves that travel along the pipe at sonic velocities. In the wake of the pressure wave, dynamic stresses are created in the pipe wall, which contribute to pipe failures. A finite element analysis, computer program was used to determine the three dimensional dynamic stresses which result from pipe wall vibration at a distance from the end of a pipe, during a water hammer event. The analysis was used to model a moving shock wave in a pipe, using a step pressure wave. Both aluminum and steel were modeled for an 8 NPS pipe, using Abaqus®. For either material, the maximum stress was seen to be equal when damping was neglected. At the time the maximum stress occurred, the hoop stress was equivalent to twice the stress that would be expected if an equivalent static stress was applied to the inner wall of the pipe. At the same time, the radial stress was limited to the magnitude of the applied pressure, and the axial stress was equal to zero.

2007 ◽  
Vol 129 (2) ◽  
pp. 226-233 ◽  
Author(s):  
Robert A. Leishear

Water hammer is defined as a sudden increase in pipe pressure, which results in pressure waves that travel along the pipe at sonic velocities. In the wake of the pressure wave, dynamic stresses are created in the pipe wall, which contribute to pipe failures. A finite element analysis computer program was used to determine the three-dimensional dynamic stresses that result from pipe wall vibration at a distance from the end of a pipe, during a water-hammer event. The analysis was used to model a moving shock wave in a pipe, using a step pressure wave. Both aluminum and steel were modeled for an 8 NPS pipe, using ABAQUS®. For either material, the maximum stress was seen to be equal when damping was neglected. At the time the maximum stress occurred, the hoop stress was equivalent to twice the stress that would be expected if an equivalent static stress was applied to the inner wall of the pipe. Also, the radial stress doubled the magnitude of the applied pressure.


Author(s):  
Juan C. Suárez ◽  
Paz Pinilla ◽  
Javier Alonso

Water hammer imposes a steep rise in pipe pressure due to the rapid closure of a valve or a pump shutdown. Transversal strain waves propagate along the pipe wall at sonic velocities, and dynamic stresses are developed in the material, which can interact with discontinuities and contribute to an unexpected failure. Pressure increase has been modeled as a simple step front in a finite element model of a short section of a steel pipe. Boundary conditions have been considered to closely resemble the conditions of longer pipe behavior. The shock traveling along the length of the fluid-filled pipe causes a vibration response in the pipe wall. Dynamic strains and stresses follow the water hammer event with a certain delay, as is shown from the results of the FEA. Response of the material is strain rate dependent and dynamic peak stresses are substantially larger than the expected from the static pressure loads. Damping of the waves, neither by the material of the pipe nor by the interaction fluid-pipe, has not been considered in this simple model. Hoop, axial, radial, and Von Mises equivalent stresses have been evaluated both for the overshooting and the following phase of decompression of a pipe without discontinuities. However, dynamic stresses can be enhanced in the presence of discontinuities such as laminations, thickness losses in the pipe wall due to corrosion, changes in the wall thickness in neighboring pipe sections, dents, etc. These dynamic effects are able to explain how certain discontinuities that were reported as passing an Engineering Critical Assessment can eventually cause failure to the integrity of the structure. Deflections in the pipe wall can be altered by the welded transition from a pipe with a certain thickness to another with a smaller thickness, and wavelength changes of one order of magnitude can be expected. This can result in different approaches towards the risk assessment for discontinuities in the proximity of changes in wall thickness.


Author(s):  
Robert A. Leishear

Complex three-dimensional dynamic stresses occur in a pipe following a water hammer event. Equations from vibration theory were adapted for use to describe the dynamic stresses at any point along the pipe wall. Hoop, radial, and axial dynamic stress equations are presented to approximate the stresses at a point on the pipe wall. Dynamic stress equations for beams and other simple shapes are also considered. The dynamic pipe stresses are affected principally by the types of water hammer waves or fluid transients, by the wave impacts at elbows or tees, and by the reflections of the waves from these elbows or tees. The three fluid transients considered are a moving step pressure wave, a ramp pressure, and a moving pressure spike. Approximate techniques are presented for evaluating the effects on piping due to the impingement of these transients on an elbow. For an equivalent pressure in a long pipe, application of the step pressure created the largest stress increases of the three transients considered. The vibration equations also prompt a solution to reduce water hammer effects. To this end, slow closing valves are frequently employed. Vibration theory may be applied to quantify the stress reductions afforded by these valves. Pipe stress equations may be manipulated to reduce pipe stresses for a linearly increasing, or ramp, pressure wave traveling along the pipe.


Author(s):  
Yuqiao Zheng ◽  
Fugang Dong ◽  
Huquan Guo ◽  
Bingxi Lu ◽  
Zhengwen He

The study obtains a methodology for the bionic design of the tower for wind turbines. To verify the rationality of the biological selection, the Analytic Hierarchy Procedure (AHP) is applied to calculate the similarity between the bamboo and the tower. Creatively, a bionic bamboo tower (BBT) is presented, which is equipped with four reinforcement ribs and five flanges. Further, finite element analysis is employed to comparatively investigate the performance of the BBT and the original tower (OT) in the static and dynamic. Through the investigation, it is suggested that the maximum deformation and maximum stress can be reduced by 5.93 and 13.75% of the BBT. Moreover, this approach results in 3% and 1.1% increase respectively in the First two natural frequencies and overall stability.


1983 ◽  
Vol 105 (2) ◽  
pp. 206-212 ◽  
Author(s):  
Hua-Ping Li ◽  
F. Ellyin

A plate weakened by an oblique penetration of a circular cylindrical hole has been investigated. The stress concentration around the hole is determined by a finite-element method. The results are compared with experimental data and other analytical works. Parametric studies of effects of angle of inclination, plate thickness, and width are performed. The maximum stress concentration factor (SCF) obtained from the finite-element analysis is higher than experimental results, and this deviation increases with the increase of angle of skewness. The major reason for this difference is attributed to the shear-action between layers parallel to the plate surface which cannot be directly included in the two-dimensional elements. An empirical formula is derived which accounts for the shear-action and renders the finite-element predictions in line with experimentally observed data.


1980 ◽  
Vol 102 (4) ◽  
pp. 430-432 ◽  
Author(s):  
R. D. Blevins

The elastic thermal stresses in a welded transition between two pipes of the same size but different alloys are explored. A stress-free temperature is postulated and the stress due to a uniform change in temperature is characterized by the maximum stress intensity in the weld. A simple expression for predicting this maximum stress intensity is developed based on the results of finite element analysis.


2020 ◽  
Vol 62 (4) ◽  
pp. 357-364
Author(s):  
Yusuf Aytaç Onur ◽  
Hakan Gelen

Abstract In this study, the stress on portal crane components at various payloads has been investigated theoretically, numerically and experimentally. The portal crane was computer-aided modeled and finite element analyses were performed so that the most stressed points at the each trolley position investigated on the main girder could be determined. In addition, the critical points were marked on the portal crane, and strain gages were attached to the those critical points so that stress values could be experimentally determined. The safety factor values at different payloads were determined by using finite element simulation. Results indicate that the most stressed component in the examined portal crane is the main girder. Experimental results indicate that the maximum stress value on the main girder is 3.05 times greater than the support legs and 8.99 times larger than the rail.


Author(s):  
Syakirah Mohamed Amin ◽  
Muhammad Hanif Ramlee ◽  
Hadafi Fitri Mohd Latip ◽  
Gan Hong Seng ◽  
Mohammed Rafiq Abdul Kadir

Millions in the world suffering diabetes mellitus depends on insulin therapy to control their blood glucose level daily. However, the painful daily injections they need to take could lead to other complications if it is not done correctly. To date, it is suggested by many researchers and medical doctors that the needles should be inserted at any angles of 90º or 45º. Nevertheless, this recommendation has not been supported by clinical or biomechanical evaluation. Hence, this study evaluates the needle insertion for insulin therapy to find the favourable angles in order to reduce injury and pain onto the skin. Finite element analysis was done by  simulating the injection of three-dimensional (3D) needle model into a 3D skin model. The insertions were simulated at two different angles, which are 45ºand 90º with two different lengths of needles; 4 mm and 6 mm. This study concluded the favourable angle for 4 mm needle to be 90º while 6 mm needle was best to be inserted at 45º as these angles exerted the least maximum stress and strain onto the skin.


2014 ◽  
Vol 915-916 ◽  
pp. 305-308
Author(s):  
Jing Wang ◽  
Yu Xing Wang ◽  
Yan Qin Tang ◽  
Dian Wu Zhang ◽  
Zhen Hua Xu ◽  
...  

By modeling of sugarcane leaf cutting off returning to field machinery chassis and loading, this paper simplifies reasonably several different conditions of the chassis to the two forms. The finite element is used for the solution of the problem by using ANSYS software, solving the node stress contour of the chassis. Compared the maximum stress in the most dangerous working conditions to the allowable stress of the material, the result verifies the chassis strength to meet the design requirements. According to the vibration of the chassis at work, analyzing the first sixth modal of the chassis, and comparing with excitation frequency shows that the design of the chassis avoids the excitation frequency, which does not cause resonance at work. The results show that the chassis meets the design requirements.


Author(s):  
Vikas Radhakrishna Deulgaonkar ◽  
S.N. Belsare ◽  
Naik Shreyas ◽  
Dixit Pratik ◽  
Kulkarni Pranav ◽  
...  

Present work deals with evaluation of stress, deflection and dynamic properties of the folded vehicle structure. The folded vehicle in present case is a single seat vehicle intended to carry one person. Design constraints are the folded dimensions of the vehicle and the maximum vehicle speed is limited to 15m/s. Using classical calculations dimensions of the vehicle are devised. Different materials are used for seat, telescopic support and chassis of the foldable vehicle. computer aided model is prepared using CATIA software. Finite element analysis of the foldable vehicle has been carried out to evaluate the static and dynamic stresses induced in the vehicle components. Meshing of the foldable vehicle is carried using Ansys Workbench. From modal analysis six mode shapes of the foldable vehicle are formulated, corresponding frequencies and deflections are devised. Mesh generator is used to mesh the foldable vehicle. The deflection and frequency magnitudes of foldable vehicle evaluated are in good agreement with the experimental results available in literature for similar materials.


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