Film Cooling With Swirling Coolant Flow Controlled by Impingement Cooling in a Closed Cavity

2011 ◽  
Author(s):  
Kenichiro Takeishi ◽  
Yutaka Oda ◽  
Yuta Egawa ◽  
Satoshi Hada
Keyword(s):  
Wind Tunnel ◽  
Film Cooling ◽  
Vertical Direction ◽  
Coolant Flow ◽  
Swirl Number ◽  
Cooling Effectiveness ◽  
Closed Cavity ◽  
Film Cooling Effectiveness ◽  
Cooling Hole ◽  
Sublimation Method

A new film cooling concept has been developed by managing the swirled film coolant induced inside a hexagonal plenum by two slant impingement jets, which are inclined at α degree toward the vertical direction and installed in a staggered position on the plenum chamber wall. Film cooling tests have been conducted by using a circular film cooling hole model mounted on a low speed wind tunnel. Heat transfer coefficient distributions of inclined jet impingements in a closed cavity was measured by naphthalene sublimation method and the film cooling effectiveness on the surface of the wind tunnel was measured by pressure sensitive paint (PSP). It appeared from experimental results that the swirled film coolant flow deteriorated the film cooling effectiveness at low swirl number but improved it at high swirl number. To investigate the mechanism of the improved film cooling effectiveness by the swirled coolant, the spatial distribution of the film cooling effectiveness and flow field were measured by laser induced fluorescence (LIF) and particle image velocimetry (PIV), respectively. The coolant jet penetration into mainstream is suppressed by the strong swirling motion of the coolant. As a result the film cooling effectiveness distribution on the wall keeps higher value behind the cooling hole over a long range. Additionally, kidney vortex structure was disappeared at high swirl number.

Aerothermal Investigations on Mixing Flow Field of Film Cooling With Swirling Coolant Flow

2011 ◽  
Author(s):  
K. Takeishi ◽  
M. Komiyama ◽  
Y. Oda ◽  
Y. Egawa ◽  
T. Kitamura
Keyword(s):  
Wind Tunnel ◽  
Flow Field ◽  
Film Cooling ◽  
Vertical Direction ◽  
Coolant Flow ◽  
Bottom Surface ◽  
Cooling Effectiveness ◽  
Slant Angle ◽  
Film Cooling Effectiveness ◽  
Cooling Hole

This paper describes the experimental results of a new film cooling method blowing through circular and shaped film cooling holes with swirling coolant flow. The experiments have been conducted by using a scale-up model of a film cooling hole installed on the bottom surface of a low-speed wind tunnel. Swirling motion of film coolant was induced inside a hexagonal plenum by two slant impingement jets, which are inclined at α degree toward the vertical direction and installed in a staggered position. The two impingement jets generate swirling flows inside the plenum, and this swirling flow enters into a film cooling hole keeping the angular momentum until the exit of the film cooling hole. The slant angle of the impingement jets was changed as α = 0°, 10°, 20°, 30° in their wind tunnel tests. The film cooling effectiveness on the flat wall was measured by using pressure sensitive paint (PSP) technique. In addition, the spatial distribution of non-dimensional concentration (or temperature) and flow field were measured by laser induced fluorescence (LIF) and particle image velocimetry (PIV), respectively. In case of the circular film cooling hole, the coolant jet penetration into mainstream is suppressed by swirling motion of the coolant. As a result, though the coolant jet is deflected in the pitch direction, the film cooling effectiveness distribution on the wall keeps higher value behind the cooling hole over a long range. Additionally, kidney vortex structure disappeared. For the shaped cooling hole, the coolant jet spreads wider in spanwise direction at the downstream. Thus, the pitch averaged film cooling effectiveness at the downstream was 50% higher than that of the non-swirling case.

Aerothermal Investigations on Mixing Flow Field of Film Cooling With Swirling Coolant Flow

2013 ◽  
Vol 136 (5) ◽  
Author(s):  
Kenichiro Takeishi ◽  
Masaharu Komiyama ◽  
Yutaka Oda ◽  
Yuta Egawa
Keyword(s):  
Wind Tunnel ◽  
Flow Field ◽  
Film Cooling ◽  
Vertical Direction ◽  
Coolant Flow ◽  
Bottom Surface ◽  
Cooling Effectiveness ◽  
Slant Angle ◽  
Film Cooling Effectiveness ◽  
Cooling Hole

This paper describes the experimental results of a new film cooling method that utilizes swirling coolant flow through circular and shaped film cooling holes. The experiments were conducted by using a scale-up model of a film-cooling hole installed on the bottom surface of a low-speed wind tunnel. Swirling motion of the film coolant was induced inside a hexagonal plenum using two diagonal impingement jets, which were inclined at an angle of α toward the vertical direction and installed in staggered positions. These two impingement jets generated a swirling flow inside the plenum, which entered the film-cooling hole and maintained its angular momentum until exiting the film-cooling hole. The slant angle of the impingement jets was changed to α = 0 deg, 10 deg, 20 deg, and 30 deg in the wind tunnel tests. The film cooling effectiveness on a flat wall was measured by a pressure sensitive paint (PSP) technique. In addition, the spatial distributions of the nondimensional concentration (or temperature) and flow field were measured by laser-induced fluorescence (LIF) and particle image velocimetry (PIV), respectively. In the case of a circular film-cooling hole, the penetration of the coolant jet into the mainstream was suppressed by the swirling motion of the coolant. As a result, although the coolant jet was deflected in the pitch direction, the film cooling effectiveness on the wall maintained a higher value behind the cooling hole over a long range. Additionally, the kidney vortex structure disappeared. For the shaped cooling hole, the coolant jet spread wider in the spanwise direction downstream. Thus, the pitch-averaged film cooling effectiveness downstream was 50% higher than that in the nonswirling case.

Film Cooling Measurements for a Laidback Fan-Shaped Hole: Effect of Coolant Crossflow on Cooling Effectiveness and Heat Transfer

2019 ◽  
Vol 141 (4) ◽  
Author(s):  
Marc Fraas ◽  
Tobias Glasenapp ◽  
Achmed Schulz ◽  
Hans-Jörg Bauer
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Film Cooling ◽  
Gas Flow ◽  
Density Ratio ◽  
Coolant Flow ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Cooling Hole ◽  
Film Cooling Holes

Internal coolant passages of gas turbine vanes and blades have various orientations relative to the external hot gas flow. As a consequence, the inflow of film cooling holes varies as well. To further identify the influencing parameters of film cooling under varying inflow conditions, the present paper provides detailed experimental data. The generic study is performed in a novel test rig, which enables compliance with all relevant similarity parameters including density ratio. Film cooling effectiveness as well as heat transfer of a 10–10–10 deg laidback fan-shaped cooling hole is discussed. Data are processed and presented over 50 hole diameters downstream of the cooling hole exit. First, the parallel coolant flow setup is discussed. Subsequently, it is compared to a perpendicular coolant flow setup at a moderate coolant channel Reynolds number. For the perpendicular coolant flow, asymmetric flow separation in the diffuser occurs and leads to a reduction of film cooling effectiveness. For a higher coolant channel Reynolds number and perpendicular coolant flow, asymmetry increases and cooling effectiveness is further decreased. An increase in blowing ratio does not lead to a significant increase in cooling effectiveness. For all cases investigated, heat transfer augmentation due to film cooling is observed. Heat transfer is highest in the near-hole region and decreases further downstream. Results prove that coolant flow orientation has a severe impact on both parameters.

Film Cooling With Swirling Coolant Flow on a Flat Plate and the Endwall of High-Loaded First Nozzle

2014 ◽  
Author(s):  
Kenichiro Takeishi ◽  
Yutaka Oda ◽  
Shinpei Kondo
Keyword(s):  
Wind Tunnel ◽  
Flat Plate ◽  
Film Cooling ◽  
Wind Tunnel Test ◽  
Impinging Jets ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Cooling Hole ◽  
Film Cooling Holes ◽  
Cooling Air

This paper describes an experimental study on the film cooling effectiveness of circular and fan-shaped film cooling holes with a swirling film coolant injected through a flat plate and the endwall of a high-loaded first nozzle. The experiments were conducted using a flat plate wind tunnel and a two-dimensional vane cascade, which is designed based on the first-stage vane of an Energy Efficient Engine (E3) studied under a NASA project. The film cooling effectiveness on a flat plate wind tunnel and the endwall of the enlarged first nozzle of the E3 turbine was measured using pressure sensitive paint (PSP) techniques. The experimental results indicate that the film cooling effectiveness of a circular hole improved by increasing the angle θ of two impinging jets inside the cavity, which are used both for cooling the internal wall and generating a swirling motion in the film coolant. In contrast, it was found that there exist optimal jet angles of θ = 20° for a circular film cooling hole, θ = 5–10° for a flat plate wind tunnel test, and θ = 15° for the cascade test conducted using a fan-shaped film cooling hole. Thus the new film cooling method using swirling cooling air has been demonstrated to maintain high film cooling effectiveness even under such a complicated flow field.

Film Cooling Measurements for a Laidback Fan-Shaped Hole: Effect of Coolant Crossflow on Cooling Effectiveness and Heat Transfer

2018 ◽  
Author(s):  
Marc Fraas ◽  
Tobias Glasenapp ◽  
Achmed Schulz ◽  
Hans-Jörg Bauer
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Film Cooling ◽  
Gas Flow ◽  
Density Ratio ◽  
Coolant Flow ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Cooling Hole ◽  
Film Cooling Holes

Internal coolant passages of gas turbine vanes and blades have various orientations relative to the external hot gas flow. As a consequence, the inflow of film cooling holes varies as well. To further identify the influencing parameters of film cooling under varying inflow conditions, the present paper provides detailed experimental data. The generic study is performed in a novel test rig which enables compliance with all relevant similarity parameters including density ratio. Film cooling effectiveness as well as heat transfer of a 10-10-10deg laidback fan-shaped cooling hole are discussed. Data are processed and presented over 50 hole diameters downstream of the cooling hole exit. First, the parallel coolant flow setup is discussed. Subsequently, it is compared to a perpendicular coolant flow setup at a moderate coolant channel Reynolds number. For the perpendicular coolant flow, asymmetric flow separation in the diffuser occurs and leads to a reduction of film cooling effectiveness. For a higher coolant channel Reynolds number and perpendicular coolant flow, asymmetry increases and cooling effectiveness is further decreased. An increase in blowing ratio does not lead to a significant increase in cooling effectiveness. For all cases investigated, heat transfer augmentation due to film cooling is observed. Heat transfer is highest in the near hole region and decreases further downstream. Results prove that coolant flow orientation has a severe impact on both parameters.

Investigations of improved cooling effectiveness for ramp film cooling with compound angle film cooling jets

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Krishna Anand Vasu Devan Nair Girija Kumari ◽  
Parammasivam Kanjikoil Mahali
Keyword(s):  
Film Cooling ◽  
Flat Surface ◽  
Flow Characteristics ◽  
Test Surface ◽  
Cooling Effectiveness ◽  
Content Type ◽  
Film Cooling Effectiveness ◽  
Ramp Test ◽  
Cooling Hole ◽  
Compound Angle

Purpose This paper aims to investigate the film cooling effectiveness (FCE) and mixing flow characteristics of the flat surface ramp model integrated with a compound angled film cooling jet. Design/methodology/approach Three-dimensional numerical simulation is performed on a flat surface ramp model with Reynolds Averaged Navier-Stokes approach using a finite volume solver. The tested model has a fixed ramp angle of 24° and a ramp width of two times the diameter of the film cooling hole. The coolant air is injected at 30° along the freestream direction. Three different film hole compound angles oriented to freestream direction at 0°, 90° and 180° were investigated for their performance on-ramp film cooling. The tested blowing ratios (BRs) are in the range of 0.9–2.0. Findings The film hole oriented at a compound angle of 180° has improved the area-averaged FCE on the ramp test surface by 86.74% at a mid-BR of 1.4% and 318.75% at higher BRs of 2.0. The 180° film hole compound angle has also produced higher local and spanwise averaged FCE on the ramp test surface. Originality/value According to the authors’ knowledge, this study is the first of its kind to investigate the ramp film cooling with a compound angle film cooling hole. The improved ramp model with a 180° film hole compound angle can be effectively applied for the end-wall surfaces of gas turbine film cooling.

Rib Turbulator Effects on Crossflow-Fed Shaped Film Cooling Holes

2019 ◽  
Vol 141 (3) ◽  
Author(s):  
Dale W. Fox ◽  
Fraser B. Jones ◽  
John W. McClintic ◽  
David G. Bogard ◽  
Thomas E. Dyson ◽  
...  
Keyword(s):  
Film Cooling ◽  
Velocity Ratio ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Smooth Channel ◽  
Cooling Hole ◽  
Film Cooling Holes ◽  
Inlet Position ◽  
The Impact

Most studies of turbine airfoil film cooling in laboratory test facilities have used relatively large plenums to feed flow into the coolant holes. However, a more realistic inlet condition for the film cooling holes is a relatively small channel. Previous studies have shown that the film cooling performance is significantly degraded when fed by perpendicular internal crossflow in a smooth channel. In this study, angled rib turbulators were installed in two geometric configurations inside the internal crossflow channel, at 45 deg and 135 deg, to assess the impact on film cooling effectiveness. Film cooling hole inlets were positioned in both prerib and postrib locations to test the effect of hole inlet position on film cooling performance. A test was performed independently varying channel velocity ratio and jet to mainstream velocity ratio. These results were compared to the film cooling performance of previously measured shaped holes fed by a smooth internal channel. The film cooling hole discharge coefficients and channel friction factors were also measured for both rib configurations with varying channel and inlet velocity ratios. Spatially averaged film cooling effectiveness is largely similar to the holes fed by the smooth internal crossflow channel, but hole-to-hole variation due to inlet position was observed.

scholarly journals Adiabatic Wall Effectiveness Measurements of Film-Cooling Holes With Expanded Exits

1997 ◽  
Author(s):  
M. Gritsch ◽  
A. Schulz ◽  
S. Wittig
Keyword(s):  
Mach Number ◽  
Film Cooling ◽  
Thermal Protection ◽  
Lateral Spreading ◽  
Cylindrical Hole ◽  
Adiabatic Wall ◽  
Camera System ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Cooling Hole

This paper presents detailed measurements of the film-cooling effectiveness for three single, scaled-up film-cooling hole geometries. The hole geometries investigated include a cylindrical hole and two holes with a diffuser shaped exit portion (i.e. a fanshaped and a laidback fanshaped hole). The flow conditions considered are the crossflow Mach number at the hole entrance side (up to 0.6), the crossflow Mach number at the hole exit side (up to 1.2), and the blowing ratio (up to 2). The coolant-to-mainflow temperature ratio is kept constant at 0.54. The measurements are performed by means of an infrared camera system which provides a two-dimensional distribution of the film-cooling effectiveness in the nearfield of the cooling hole down to x/D = 10. As compared to the cylindrical hole, both expanded holes show significantly improved thermal protection of the surface downstream of the ejection location, particularly at high blowing ratios. The laidback fanshaped hole provides a better lateral spreading of the ejected coolant than the fanshaped hole which leads to higher laterally averaged film-cooling effectiveness. Coolant passage crossflow Mach number and orientation strongly affect the flowfield of the jet being ejected from the hole and, therefore, have an important impact on film-cooling performance.

Effects of Double Wall Cooling Configuration and Conditions on Performance of Full-Coverage Effusion Cooling

2017 ◽  
Vol 139 (5) ◽  
Author(s):  
Nathan Rogers ◽  
Zhong Ren ◽  
Warren Buzzard ◽  
Brian Sweeney ◽  
Nathan Tinker ◽  
...  
Keyword(s):  
Film Cooling ◽  
Cross Flow ◽  
Hole Array ◽  
Adiabatic Wall ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Full Coverage ◽  
Cooling Hole ◽  
Double Wall

Experimental results are presented for a double wall cooling arrangement which simulates a portion of a combustor liner of a gas turbine engine. The results are collected using a new experimental facility designed to test full-coverage film cooling and impingement cooling effectiveness using either cross flow, impingement, or a combination of both to supply the film cooling flow. The present experiment primarily deals with cross flow supplied full-coverage film cooling for a sparse film cooling hole array that has not been previously tested. Data are provided for turbulent film cooling, contraction ratio of 1, blowing ratios ranging from 2.7 to 7.5, coolant Reynolds numbers based on film cooling hole diameter of about 5000–20,000, and mainstream temperature step during transient tests of 14 °C. The film cooling hole array consists of a film cooling hole diameter of 6.4 mm with nondimensional streamwise (X/de) and spanwise (Y/de) film cooling hole spacing of 15 and 4, respectively. The film cooling holes are streamwise inclined at an angle of 25 deg with respect to the test plate surface and have adjacent streamwise rows staggered with respect to each other. Data illustrating the effects of blowing ratio on adiabatic film cooling effectiveness and heat transfer coefficient are presented. For the arrangement and conditions considered, heat transfer coefficients generally increase with streamwise development and increase with increasing blowing ratio. The adiabatic film cooling effectiveness is determined from measurements of adiabatic wall temperature, coolant stagnation temperature, and mainstream recovery temperature. The adiabatic wall temperature and the adiabatic film cooling effectiveness generally decrease and increase, respectively, with streamwise position, and generally decrease and increase, respectively, as blowing ratio becomes larger.

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