Development of the Next Generation Thermoplastic Hose Umbilical

Author(s):  
Alan Rutherford ◽  
Alan Dobson

Thermoplastic Control Umbilicals, as shown in Figure 1, have been deployed subsea for decades globally. Typically, these have been installed in harsh dynamic environments such as the North Sea, very cold environments such as the North Atlantic and very warm environments such as the coastal waters of Middle East and Asia Pacific. The inherent fatigue and corrosion resistance of the functional components can offer significant operational advantages while umbilical make-up and manufacturing process can offer significant cost and schedule advantages. As the industry has moved into deeper warmer water regions since the late 1990’s, such as the Gulf of Mexico and West Africa, some of the limitations of conventional thermoplastic umbilicals, such as inherent collapse resistance or design working pressures became barriers for the adoption of the technology. In recent years there have been many new polymer materials developed that provide increased tenacity and temperature stability which subsequently have enabled an evolution in thermoplastic hose technology. This has facilitated the development of the next generation of high temperature, high pressure, collapse resistant hoses that can be deployed in deep water. This paper defines the testing carried out on the constituent parts of the composite hose primarily focusing on the liner and details typical modes of degradation associated with high temperature, pressure or tension. The new material technologies will be benchmarked against conventional materials traditionally used in less aggressive environments. This paper will detail the results of the development program aimed at optimising the hose design process and implementing the cutting edge materials in order to qualify a robust series of hose designs qualified to the stringent requirements of ISO 13628-5 [1]. The paper will also detail the development of the new termination coupling which has been developed in parallel with the next generation hose and which provides a reliable and robust method of coupling the hose to the subsea control system or joining two lengths of hose together. The paper will conclude with a case study comparing a typical deep water installation of a steel tube umbilical with an equivalent thermoplastic umbilical, highlighting the benefits of the new thermoplastic umbilical designs.

1997 ◽  
Vol 119 (3) ◽  
pp. 617-623 ◽  
Author(s):  
M. Sato ◽  
Y. Kobayashi ◽  
H. Matsuzaki ◽  
S. Aoki ◽  
Y. Tsukuda ◽  
...  

There is a strong demand for efficient and clean power-generating systems to meet recent energy-saving requirements and environmental regulations. A combined cycle power plant is one of the best solutions to the above [1]. Tohoku Electric Power Co., Inc., and Mitsubishi Heavy Industries, Ltd., have jointly developed three key technologies for a next-generation 1500°C class gas turbine. The three key technologies consist of: (1) high-temperature low-NOx combustion system. (2) row 1 turbine vane and blade with advanced cooling schemes, and (3) advanced heat-resistant materials; (2) and (3) were verified by HTDU (High Temperature Demonstration Unit). This paper describes the results of the above-mentioned six-year joint development.


Author(s):  
M. Sato ◽  
Y. Kobayashi ◽  
H. Matsuzaki ◽  
S. Aoki ◽  
Y. Tsukuda ◽  
...  

There is a strong demand for efficient and clean power generating systems to meet recent energy saving requirements and environmental regulations. A combined cycle power plant is one of the best solutions to the above. Tohoku Electric Power Co., Inc. and Mitsubishi Heavy Industries, Ltd. have jointly developed three key technologies for a next generation 1,500°C class gas turbine. The three key technologies consist of (1) high temperature low NOx combustion system, (2) row I turbine vane and blade with advanced cooling schemes, and (3) advanced heat resistant materials, verified by HTDU (High Temperature Demonstration Unit). This paper describes the results of the above mentioned 6 year joint development.


2021 ◽  
Author(s):  
Yao Yao ◽  
Fan Yang ◽  
Xiaofeng Zhao ◽  
Ping Xiao

Abstract We report a revolutionary ceramic material with exceptional high temperature stability and superior thermo-mechanical properties for next generation thermal barrier coatings (TBCs) for aeroengines. The multicomponent oxides (Zr1 − 4xYxYbxTaxNbxO2) designed via a high entropy concept could exhibit a double tetragonal phase. The optimized composition breaks the limitation of intrinsic brittleness in previously reported TBC candidate materials and shows a superior toughness up to ~ 4.59 MPa m1/2 due to ferroelastic and phase transformation toughening mechanisms. It also shows a remarkable high temperature stability at 1600 ºC, which is almost 400 ºC higher than the state-of-the-art yttria stabilized zirconia TBC material. In addition, it also exhibits a significantly lower thermal conductivity (~ 1.37 W∙m− 1∙K− 1 at 900 ºC) and a higher coefficient of thermal expansion (~ 11.3 × 10− 6 K− 1 at 1000 ºC), as well as excellent corrosion resistance to molten silicate (~ 2.9 µm/h at 1300 ºC). This work provides a new approach to design ceramics by extending the high-entropy concept to both medium-entropy and high-entropy compositions searching for multifunctional properties.


GIS Business ◽  
2019 ◽  
Vol 14 (6) ◽  
pp. 341-348
Author(s):  
Dr. Mini Jain ◽  
Dr. Mini Jain

In India, higher education is a need of hour. The excellence of Higher Edification decides the production of skilled manpower to the nation. Indian education system significantly teaching has not been tested too economical to form youths of our country employable in line with the requirement of job market. Despite the rise in range of establishments at primary, secondary and tertiary level our young educated folks don't seem to be capable of being used and recovering job opportunities. Reason being they need not non-heritable such skills essential for demand of the duty market. The present study is aimed at analyzing the status of higher education institutions in terms of Infrastructure, various courses of the institute, quality Initiatives and skill development program offered by the Institutes, in the North-East India region, so as to see whether the Higher Educational Institutes of this region are in the process of gradually developing the skills of the students in attaining excellence. The paper also laid emphasis on the measures adopted by these institutes for quality improvement, and to find out their role in combating the adversity acclaimed in the region, since this region’s development is impeded by certain inherent difficulties However, this paper focuses attention on high quality education with special emphasis on higher education for forward linkages through value addition.


Alloy Digest ◽  
1989 ◽  
Vol 38 (1) ◽  

Abstract UNS NO6455 is a nickel-chromium-molybdenum alloy with outstanding high-temperature stability as shown by high ductility and corrosion resistance even after long-time aging in the range 1200-1900 F. The alloy also has excellent resistance to stress-corrosion cracking and to oxidizing atmospheres up to 1900 F. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: Ni-367. Producer or source: Nickel and nickel alloy producers.


Alloy Digest ◽  
1987 ◽  
Vol 36 (7) ◽  

Abstract UNS No. R54620 is an alpha-beta titanium alloy. It has an excellent combination of tensile strength, creep strength, toughness and high-temperature stability that makes it suitable for service to 1050 F. It is recommended for use where high strength is required. It has outstanding advantages for long-time use at temperatures to 800 F. This datasheet provides information on composition, physical properties, elasticity, tensile properties, and bend strength as well as creep. It also includes information on high temperature performance and corrosion resistance as well as forming, heat treating, machining, joining, and surface treatment. Filing Code: Ti-86. Producer or source: Titanium alloy mills.


1998 ◽  
Vol 180 ◽  
pp. 163-167
Author(s):  
Antoon Kuijpers ◽  
Jørn Bo Jensen ◽  
Simon R . Troelstra ◽  
And shipboard scientific party of RV Professor Logachev and RV Dana

Direct interaction between the atmosphere and the deep ocean basins takes place today only in the Southern Ocean near the Antarctic continent and in the northern extremity of the North Atlantic Ocean, notably in the Norwegian–Greenland Sea and Labrador Sea. Cooling and evaporation cause surface waters in the latter region to become dense and sink. At depth, further mixing occurs with Arctic water masses from adjacent polar shelves. Export of these water masses from the Norwegian–Greenland Sea (Norwegian Sea Overflow Water) to the North Atlantic basin occurs via two major gateways, the Denmark Strait system and the Faeroe– Shetland Channel and Faeroe Bank Channel system (e.g. Dickson et al. 1990; Fig.1). Deep convection in the Labrador Sea produces intermediate waters (Labrador Sea Water), which spreads across the North Atlantic. Deep waters thus formed in the North Atlantic (North Atlantic Deep Water) constitute an essential component of a global ‘conveyor’ belt extending from the North Atlantic via the Southern and Indian Oceans to the Pacific. Water masses return as a (warm) surface water flow. In the North Atlantic this is the Gulf Stream and the relatively warm and saline North Atlantic Current. Numerous palaeo-oceanographic studies have indicated that climatic changes in the North Atlantic region are closely related to changes in surface circulation and in the production of North Atlantic Deep Water. Abrupt shut-down of the ocean-overturning and subsequently of the conveyor belt is believed to represent a potential explanation for rapid climate deterioration at high latitudes, such as those that caused the Quaternary ice ages. Here it should be noted, that significant changes in deep convection in Greenland waters have also recently occurred. While in the Greenland Sea deep water formation over the last decade has drastically decreased, a strong increase of deep convection has simultaneously been observed in the Labrador Sea (Sy et al. 1997).


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