Study on the Remaining Fatigue Life of FPSO Based on Spectral Analysis

Author(s):  
Lei Yu ◽  
Huilong Ren ◽  
Xudong Liu ◽  
Xiaoxiong Sun ◽  
Yakang Peng

The fatigue failure, as one of the traditional failure modes of ship hull structures [1], has been widely concerned in recent years. For FPSO converted from large oil tankers, it is critical to predict and extend their service life. The analysis has been finished in compliance with the fatigue damage calculation procedure on the basis of spectral method. A three dimensional model has been performed to represent the entire hull structure. The Hot-Spot Stress Approach is employed to determine the stress transfer function for a location where the fatigue strength is to be evaluated. The fatigue damage resulting from combining the damage from each of the short-term conditions can be accomplished by the use of a weighted liner summation technique. The remaining fatigue life of the FPSO is calculated by the method of spectral analysis to determine the fatigue damage of the oil tanker during the operation period and the FPSO working period respectively. According to the results, the inspection and maintenance of hull structures can be effectively carried out.

2021 ◽  
Vol 4 (7(112)) ◽  
pp. 50-59
Author(s):  
Leontii Korostylov ◽  
Dmytro Lytvynenko ◽  
Hryhorii Sharun ◽  
Ihor Davydov

The structure of the hull of the project 1288 trawler in a region of fore hold was improved to ensure fatigue strength of assemblies of the intersection of main frames with the second bottom. To this end, a study of the fatigue strength of these assemblies was carried out for the original side structure and two versions of its modernization. Values of internal forces at the points of appearance of fatigue cracks in the compartment have been determined for three design versions of the side. It was found that the greatest forces act in the middle of the fore half of the compartment. Calculations of parameters of the long-term distribution of magnitudes of ranges of total equivalent operating stresses according to the Weibull law in the points of occurrence of fatigue cracks for different design versions of the side grillage have been performed. These parameters were determined for the middle of the fore hold of the vessel and for the areas in which maximum values of bending moment ranges are in effect with and without corrosive wear. Values of total fatigue damage and durability of the studied assemblies were determined. Calculations were carried out by nominal stress method, hot spot stress method, and experimental and theoretical method. It was shown that in order to ensure fatigue strength of the assembly under consideration, it is necessary to extend the intermediate frames of the original version of the side structure to the level of the second bottom fixing them to the deck. It is also necessary to attach a cargo platform to the side thus reducing the frame span. As a result, the level of fatigue damage over 25 years of operation will decrease by about 3.5 times. As it was found, approximate consideration of the slamming effect does not significantly increase the amount of fatigue damage to the assembly. The results of the development of recommendations for modernization of the side structure can be implemented both on ships of the 1288 project and on other ships with a transverse side framing system.


Author(s):  
Shrikarpagam Dhandapani

Fatigue occurs in structures due to the stresses from cyclic environmental loads. Offshore environmental loads being highly cyclic and recurring in nature, fatigue analysis with high degree of accuracy is required for reliable and optimized design of offshore structures. The main aim of this paper is to automate the process of identification of fatigue critical tubular joints of an offshore jacket structure using deterministic fatigue analysis with emphasis on the Hot Spot Stress Range (HSSR), an important measure in estimating fatigue damage, calculated using three different approaches for each tubular joint. The first approach determines HSSR at the time of maximum base shear of the jacket, the second, by calculating the difference between maximum and minimum Hot Spot Stress (HSS) and the third, at all time-instants of the wave cycle. Thus fatigue damage and fatigue life of the tubular joints are estimated using the highest HSSR value and the joints with lower fatigue life are identified as fatigue sensitive joints. This ensures effective identification of critical tubular joints of the offshore jacket structure which needs detailed investigation or redesign for fatigue. The deterministic approach discussed in this paper is applicable to large jackets which contains more number of tubular joints where sophisticated fatigue assessment at the preliminary stage is computationally intensive and manual identification of fatigue critical joints is laborious.


Author(s):  
Asokendu Samanta ◽  
P. Kurinjivelan

Fatigue is a phenomenon, which needs to be considered in the present day’s vessel design. The welded joints are particularly affected by the fatigue damage due to high stress concentrations caused by the metallurgical discontinuities present in the weld. For oil tankers and bulk carriers adequate guidelines for the fatigue strength assessment have been established by the classification societies. But for navy vessel, like offshore patrol vessel, the design guidelines for the fatigue strength analysis are not widely available. In the present paper, an attempt has been made to calculate the fatigue life of offshore patrol vessel (OPV). In general five stages of work is involved in calculating fatigue life of any ship structure. These are, load calculation, nominal and hot spot stress computation, long-term stress distribution, selection of S-N curve and the fatigue damage calculation. In the present study, the wave loads are obtained by the rule based estimation. The finite element analysis with the submodeling approach has been used to get the hot spot stress at critical locations. The two-parameter Weibull curve has been used to get the long-term distribution of stress. And at the end, the fatigue damage and the fatigue life have been computed using the Palmgren-Miner linear cumulative damage theory at the critical locations of the vessel.


Author(s):  
Dilnei Schmidt ◽  
Lance Manuel ◽  
Hieu H. Nguyen ◽  
Luis Volnei Sudati Sagrilo ◽  
Edison Castro Prates de Lima

Semi-submersible floating platforms used in the offshore deepwater environment have hull structures that are comprised of vertical cylinders (columns) connected by braces, pontoons, etc. Several of the connections between these various members are susceptible to fatigue damage. In fatigue damage assessment or fatigue reliability analysis, a global structural response analysis is typically carried out using a finite element model where internal forces or stresses in the various members are evaluated for specified sea states of interest at the site. Of specific interest in this study is the fatigue reliability analysis of brace-column connection details in a semi-submersible hull unit for selected Brazilian environmental conditions. Stress concentration factors for the selected critical hot spots are applied to the nominal component stresses due to axial forces and biaxial bending. The hot-spot stress response spectra are used with various spectral methods — referred to as Rayleigh, Modified Rayleigh (with bandwidth correction), and Dirlik — to estimate fatigue damage using Miner’s rule. Uncertainty estimates in fatigue damage rates and life based on the various methodologies are discussed and critical sea states are identified, highlighting dynamic and quasi-static influences on the predicted fatigue.


Author(s):  
Koji Miyoshi ◽  
Masayuki Kamaya

Abstract Mixing flow causes fluid temperature fluctuations near the pipe walls and may result in fatigue crack initiation. The authors have previously reported the loading sequence effect on thermal fatigue in a mixing tee. The fatigue damage around the hot spot, which was heated by the hot jet flow from the branch pipe, obtained by Miner’s rule was less than 1.0. Since the strain around the hot spot had waveforms with periodic overload, the loading sequence with periodic overload caused reduction of the fatigue life around the hot spot. In this study, the effect of a single overload on the fatigue crack growth rate was investigated in order to clarify the reduction of the fatigue life at the mixing tee due to strain with periodic overload. In addition, the prediction method of the fatigue life for the variable thermal strain at the mixing tee was discussed. It was shown the crack growth rate increased after an overload for both cases of tensile and compressive overloads. The effective strain amplitude increased after the application of a single overload. The fatigue life curve was modified by considering the increment of the effective strain range. The fatigue damage recalculated using the modified fatigue life curve was larger than 1.0 except in a few cases. The fatigue life could be assessed conservatively for variable strain at the mixing tee using the developed fatigue curve and Miner’s rule.


Author(s):  
Gang Liu ◽  
Yi Huang ◽  
Qi Zhang ◽  
Zhiyuan Li ◽  
Jingjie Chen ◽  
...  

The high stress region around weld joints accelerates corrosion and may induce non-uniform corrosion. In this study, the effect of loading on corrosion behavior of the steel in NaCl solution was investigated. The relationship between the corrosion rate and applied loading was deduced based on the electrochemical theory. Electrochemical experiments were carried out to investigate the interaction between loading and corrosion rate on Q235 steel. A butt weld joint of ship deck structure was selected as a case study. Time-dependent stress concentration factor of welded joint as a function of the corrosion deterioration was analyzed, and the iterative process of stress and corrosion degeneration of plate thickness was used to simulate the coupling effect based on results of the experiment. The hot spot stress approach was adopted to calculate the fatigue damage.


Author(s):  
Yordan Garbatov

Purpose Fatigue strength and reliability assessment of complex double hull oil tanker structures, based on different local structural finite element approaches, is performed accounting for the uncertainties originating from load, nominal stresses, hot spot stress calculations, weld quality estimations and misalignments and fatigue S-N parameters including the correlation between load cases and the coating life and corrosion degradation. Design/methodology/approach Ship hull wave-induced vertical and horizontal bending moments and pressure are considered in the analysis. Stress analyses are performed based on the nominal, local hot spot and notch stress approaches. A linear elastic finite element analysis is used to determine the stress distribution around the welded details and to estimate structural stresses of all critical locations. Fatigue damage is estimated by employing the Palmgren-Miner approach. The importance of the contribution of each random variable to the uncertainty of the fatigue limit state function is also estimated. The probability of fatigue damage of hot spots is evaluated taking into account random coating life and corrosion wastage. Fatigue reliability, during the service life, is modelled as a system of correlated events. Findings The fatigue analysis showed that the fatigue damage at the hotspot, located at the flange of the stiffener close to the cut-out, is always highest in the cases of the structural hot spot stress and effective notch stress approaches, except for the one of the nominal stress approach. The sensitivities of the fatigue limit state function with respect to changes in the random variables were demonstrated showing that the uncertainty in the fatigue stress estimation and fatigue damage are the most important. Fatigue reliability, modelled as a parallel system of structural hot spots and as a serial system of correlated events (load cases) was evaluated based on the Ditlevsen bounds. As a result of the performed analysis, reliability and Beta reliability indexes of lower and upper bounds were estimated, which are very similar to the ones adopted for ultimate strength collapse as reported in literature. Originality/value This paper develops a very complex fatigue strength and reliability assessment model for analysing a double hull oil tanker structure using different local structural finite element approaches accounting for the associated uncertainties and the correlation between load cases and the coating life and corrosion degradation. The developed model is flexible enough to be applied for analysing different structural failure modes.


2012 ◽  
Vol 525-526 ◽  
pp. 333-336
Author(s):  
Hui Long Ren ◽  
Shehzad Khurram ◽  
Chun Bo Zhen ◽  
Khurram Asifa

In recent years, Trimaran platform design has got the attention of naval architects owing to its superior seagoing performance. Trimaran structure experiences severe loads due to its unique configuration and high speed, causing stress concentration, especially in cross deck region and accelerate fatigue damage. This paper presents fatigue strength assessment of Trimaran structure by simplified procedure. A methodology is proposed to evaluate fatigue loads and loading conditions by load combinations of direct calculation procedure of Lloyds Register Rules for Classification of Trimaran (LR Rules). Global FE analysis, in ANSYS, is performed to investigate the stress response. The stress range is computed by hot-spot stress approach, and its long term distribution is specified by Weibull distribution. Fatigue damage of selected critical details is calculated using mathematical formulation of simplified fatigue assessment procedure of Common Structure Rules (CSR).


2008 ◽  
Vol 580-582 ◽  
pp. 633-636 ◽  
Author(s):  
Kwang Seok Kim ◽  
Joong Kyoo Kang ◽  
Joo Ho Heo ◽  
Sung Geun Lee

The structural stress (SS) method developed by BATTELLE has been studied based on small or mid-size scale specimens. In order to apply the new method, such as SS, on an actual project, it should have application results on actual project. However, SS method didn’t have a lot of application data compared to class procedure using hot spot stress (HSS). In order to find out whether the SS method, for the evaluation of fatigue life, can give reasonable results when it is applied under the same loading suggested by classification societies, it was compared with fatigue lives derived by class. ABS & DNV’s simplified fatigue analysis method were adopted to check the validity of SS method. Before applying complicated loading of class, static loading case was applied, since the class method has their own correlation factor for wave loading. And then, simplified fatigue analysis was performed with more complicated loading cases. From the results of fatigue life calculation, it can be said that SS shows reasonable fatigue lives with respect to HSS or notch stress based fatigue lives.


Author(s):  
Jie Dong ◽  
Chen Xuedong ◽  
Bing Wang ◽  
Weihe Guan ◽  
Tiecheng Yang ◽  
...  

Free span resulting from unevenness of seabed or scour of current is a dangerous status for submarine pipeline. Fatigue failure caused by vortex induced vibration (VIV) is one of the main failure modes for free span. Because of the contact between soil and pipeline, the effect of soil must be considered for the fatigue analysis of free span. In this paper, aimed at one in-service submarine pipeline, the research on the VIV response of free span was investigated considering the effect of stiffness and damping of soil. Furthermore, fatigue damage and fatigue life of free span were evaluated based on the actual measured flow velocity data varied with time. The analysis results have provided support for the maintenance of free span for the submarine pipeline.


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