Friction Considerations in Rotary Shouldered Threaded Connections

Author(s):  
Catalin Teodoriu ◽  
Herschel McDonald ◽  
Charles Bollfrass

The new connection designs introduced by the drill pipe manufacturers (double shoulder connections, intelligent drill pipes or any new design for increased torque resistance) make the use of the Farr formula for calculating proper assembly torque more problematic. Additionally, severe drilling conditions like HPHT, directional drilling and extreme environments are affecting critical thread compound performance properties, which can make it impossible to attain the optimum makeup torque for the connection. The new drilling conditions are exposing the drill string components to higher loads and consequently reduce the safety margins. Since the makeup process is the only way to control and achieve the maximum tool joint loading capacity, it becomes important to understand the effect of friction on optimum makeup torque calculation. This paper presents a modified equation for optimum makeup torque calculation by using the latest research on thread compound frictional properties. Also, the thread compound lubrication mechanism will be explained. For the first time the thread turn load will be related to the optimum makeup torque. The paper will also explain why there is a need for a new API standard for determining thread compound frictional properties. The formula developed herein, based on experimental results, demonstrates that the newly introduced overall factor may differentiate between used and new connections.

Author(s):  
P. J. Haagensen ◽  
T. I. Grøttum

Fatigue failures during offshore drilling operations is still a very costly problem. The fatigue behavior of drill pipes is reviewed, and typical failure modes are identified. The effects of drill string curvature during directional drilling on pipe body stress and on the fatigue life is examined. Effects on applied mean stress from drill string weight are discussed. Interaction effects of degradation mechanisms such as fatigue, wear and corrosion are evaluated. Experimental background data and statistical evaluation that form the basis for the current design practice issued by American Petroleum Institute (API) and other guidance in codes and standards is reviewed. Results from several recent testing programs performed under rotating bending of pipes with threaded connections, and tests involving the pipe body under resonance conditions are presented. The tests were made with pipe sizes from 2 7/8 in. to 5 7/8 in. in Grade S-135 pipes. The results are compared with published test data and design guidance such as API Recommended Practice G7 [1]. Recommendations are given for research and testing to improve reliability and the safe operation of drill strings.


2019 ◽  
Vol 2019 ◽  
pp. 1-15
Author(s):  
Lingrong Kong ◽  
Yu Wang ◽  
Bohong Wu ◽  
Zhiqiao Wang

In the past decades, horizontal directional drilling (HDD) has been successfully used to install various pipelines in different strata. However, construction accidents such as drill-burying and drill-sticking occur occasionally when pipelines installed by HDD method in an unstable stratum such as sand cobble stratum. Recently, HDD with dual drill pipes was used to install pipelines in unstable stratum, and the effect is significant. The law of cuttings migration for HDD with dual drill pipes is still unclear. Therefore, it is necessary to study the law of cuttings migration in reverse circulation with dual drill pipes. This study performs numerical simulations and experimental research on the cuttings-carrying process in reverse circulation directional drilling with dual drill pipes. Based on the assumption of dual concentric pipes, simulations of fluid-solid two-phase flows are conducted in different flow channels between the inner and outer drill pipes. An experimental cuttings-carrying model is then established. By combining the results of the numerical simulations and experimental investigation, the hydraulic parameters of the dual drill pipe system are optimized, and the rationalities of the drill tool design and the grading selection are validated. The results of this study provide a reference cuttings-carrying model during reverse circulation HDD with dual drill pipes.


Author(s):  
Fei Song ◽  
Michael Du ◽  
Ke Li

The bottom hole assembly (BHA) of a modern drill string for directional drilling mainly comprises a drill bit, a rotary steerable system, and a measurement while drilling tool. The tools and subs used on a BHA are screwed together through rotary shouldered threaded connections. Each connection is made up with a pin and a box. These connections are the weakest links when the BHA undergoes a large number of revolutions in a curved well section. When the fatigue life of a connection is consumed during a drilling job, a twist-off would occur, which could result in an enormous amount of non-productive time and possibly loss of the bottom BHA section in the hole. Cold rolling has proven to be able to improve fatigue resistance of a threaded connection by pressing a rolling wheel against the thread root and generating a layer of compressive residual stress at the root. Understanding how cold rolling improves fatigue resistance of a threaded connection is important for optimization of the rolling parameters and prediction of the BHA service life in a given drilling condition. In this paper, a predictive method is presented for fatigue life of a cold rolled threaded connection. A finite element model was developed to simulate the cold rolling process. The resulting deformation and stress states at the root were carried over through makeup of the pin and the box as well as through cyclic bending of the connection. The fatigue life predictions were found to be in favorable agreement with the experimental measurements from full-scale fatigue tests at different bending moment levels applied.


2006 ◽  
Vol 326-328 ◽  
pp. 1169-1172
Author(s):  
Khalil Farhangdoost ◽  
Mehran Siahpoosh

Drill pipe fatigue damage occurs under cyclic loading conditions due to, for instance, rotation in a dogleg region. This paper presents two approaches to evaluate damage in drillpipes; First, Finite Element Method is used to evaluate cumulative effects of fatigue damage with respect to the actual drilling conditions and the fatigue damage curves for smooth and die-marked drill pipes are obtained. Second, as a case study, the Cox Regression Model, a broadly applicable method of survival analysis is used to analyze the failure data of the southern oilfields of Iran. The resultant cumulative survival and hazard functions can reliably predict the time of failure.


Author(s):  
Guilherme Farias Miscow ◽  
Joa˜o Carlos Ribeiro Pla´cido ◽  
Paulo Emi´lio Valada˜o de Miranda ◽  
Theodoro Antoun Netto

While drilling extended reach wells, the weight per foot of the drill string is a critical design parameter that can limit the depth to be reached. One practical solution is the use of drill pipes made of alternative materials to the conventional steel drill pipes. The most direct options are titanium and aluminum. Titanium is in general impaired due to its high cost, although the titanium alloy Ti-6Al4V has already been used in the airplane industry. More recently, Russia has been manufacturing drill pipes using aluminum alloys of the system Al-Cu-Mg, similar to alloys 2024, also used in airplanes. These pipes present a reasonable commercial cost. Drill pipe fatigue damage occurs under cyclic loading conditions due to, for instance, rotation in curved sections of the well. Failures caused by crack nucleation and propagation are one of the highest risks to the structural integrity of these pipes. Usually, failure mechanisms develop in the transition region of the tool joint. Several mechanical and metallurgical factors affect the fatigue life of drill pipes. The former are mainly geometric discontinuities such as transition zones, pits and slip marks. The latter are related to the size and distribution of crystalline grains, phases and second phase particles (inclusions). In this study, the roles played by both factors in the fatigue life of drill pipes are studied through an experimental test program. The fundamental fatigue mechanisms are investigated via laboratory tests in small-scale coupons performed in an opto-mechanical fatigue apparatus. Additionally, full-scale fatigue testes on three aluminum drill pipes were performed. The pipes tested are being used in the horizontal section of some extended reach wells in the Northeast of Brazil.


2020 ◽  
Vol 2020 ◽  
pp. 1-11
Author(s):  
Jia Jia ◽  
Yinao Su ◽  
Yue Shen ◽  
Gaixing Hu ◽  
Lingtan Zhang ◽  
...  

A telemetry drill string system consists of a string of wired drill pipes, and high-frequency signals pass the adjacent drill pipes through inductive couplers. Such a system is used to upload downhole information at high data transmission rates for measurements while drilling (MWD). Since the signal energy attenuates greatly in the system, many repeaters must be provided to ensure signal transmission. A reduction in the signal transmission in a telemetry drill string can extend the relay distance and improve the reliability of the transmission system. In this study, the transmission characteristic of the rod of the wired drill pipe is studied using transmission line theory, and the transmission characteristic of the inductive coupler is studied using high-frequency circuit theory. Using impedance matching between the transmission line of the rod and the inductive coupler, external impedance compensation elements, including a capacitor and a resistor, are recommended, and the electromagnetic parameters of the wired drill pipe are determined. Based on the determined electromagnetic parameters, certain changes in the external impedance compensation capacitance and resistance can lead to impedance mismatch between the transmission line and the inductive coupler. This will generate a reflected signal at the transmission line, and the vector superposes with the transmitted signal. The terminal reflection coefficient of the transmission line is controlled by increasing the compensation resistance value to enhance the signal amplitude, which can compensate the transmission loss when passing through the inductive coupler to a certain extent. Thus, the signal transmission capability of the telemetry drill string can be improved, allowing for long-distance signal transmission or drastically extending the relay distance, while maintaining a certain channel bandwidth.


Author(s):  
K. H. Levchuk

The mechanism of generation of forces, holding the drill pipes in case sludge sedimentation, caving in and collapse, as well as buckling and flow of plastic rocks, formation of oil seals was described. The modern ideas about friction forces were reviewed. A mathematical model of frictional self-oscillations for release a stuck drill string was developed. The necessity of application a vibration smoothing method of generating self-oscillations during emergency was substantiated. Using the computer program, parametric calculations of velocity change of the stuck drill pipe release were made. The author conducted numerical studies of the drilling line speed impact and oscillator frequency on the efficiency the sticking elimination process.


2020 ◽  
Vol 12 (3) ◽  
pp. 383-393
Author(s):  
Vasily ANISCHENKO ◽  
◽  
Viktor ATRUSHKEVICH ◽  

The purpose of research in the extraction of minerals is the development of technologies that will make it possible to drill wells specially designed for the extraction of ores with a length of several kilometers and a diameter of 300 mm to 2 m. The main research method is an experiment, during which drilling of wells by alternative methods under the same conditions is compared according to a single the selected performance criterion. Drilling of wells with an average length of 1500 meters with an end diameter of 295 mm at a depth of 200 to 400 meters was carried out in soft rocky ground in two alternative ways. The productivity of a directional drilling rig is determined by the efficiency of related interconnected processes,the correlation of which is characterized by graphs, for example, the dependence of the load on the bit on the drilling speed. To calculate the load on the drill pipe, Young’s modulus and the moment of inertia of its section were used. The axial force for drilling the well is determined by calculation using experimental data. By modeling in the EXCEL program, the maximum WOB value was determined. To compare the drilling speeds of a traditional rig and a new generation rig, the speed with a 5 ton bit load and a 15 ton bit load is considered, at which, if other things are equal,the ROP increases three times. The drilling speed of wells with an inclined head of the new technology will be 167 m per day versus 105 m with traditional technology, and the operational productivity of drilling with one rig will be 71 m per day versus 51 m. Universal mobile rack rigs with automatic centering of the drill string and mast in vertical and inclined position and gearless hydraulic drive for rotation and movement of the drilling carriage ensure drilling of wells with a horizontal section length of 1500 meters and a diameter of 300 mm.


1966 ◽  
Vol 6 (01) ◽  
pp. 44-54 ◽  
Author(s):  
C.E. Murphey ◽  
J.B. Cheatham

Abstract Presently, complete control of borehole direction cannot be obtained during drilling, and most straight-hole drilling methods attempt to resist hole deviation rather than control direction. Many of the theories advanced as possible explanations of the cause of hole deviation are summarized herein. A new correlation of physical variables is introduced to indicate how factors such as drill collar stiffness, clearance and bit weight influence borehole deviation Method is proposed for predicting the rate of change of hole angle when drilling conditions are changed. Introduction Control of borehole direction-during drilling can be difficult and costly. Unintentional crooked holes are often trilled in dipping formations and many times directional drilling is required when the surface location is not directly above the target area - for example, at offshore and mountainous locations. Drilling progress can be greatly hindered in either air or liquid drilling when it becomes necessary to use low bit weight to prevent excessive hole angle build-up. If hole inclination becomes too great, drill pipe drag becomes excessive and fishing risks are increased, logging is more difficult and problems of differential sticking, key seating and fatigue failures may be encountered. Dog-legs and key seats are more serious problems than steep inclination angles; therefore, reducing rate of direction change is preferred to attempting to maintain absolutely vertical holes. Consequently, a straight inclined hole is preferable to a nearly vertical crooked hole containing numerous dog-legs. In this paper, theories of the cause of hole deviation and analyses of drill string behavior under down-hole conditions are summarized. Methods for computing hole deviation are presented and systems for resisting deviation as well as means for providing control of hole direction are discussed. A new correlation of physical variables is introduced to indicate how factors such as drill collar stiffness, clearance and bit weight influence borehole deviation. A method is proposed for predicting the rate of change of hole angle when drilling conditions are changed. REVIEW OF PREVIOUS WORK ON HOLE DEVIATION Significant progress in the theoretical analysis of hole deviation problems has been made in the past 15 years. The pioneering work has been primarily a result of the efforts of Lubinski and Woods. In 1950, Lubinski considered the buckling of a drill string in a straight vertical hole, a problem also considered by Willers in 1941. It was concluded that very low bit weights must be used to prevent hole deviation resulting from drill collar buckling. The use of conventional stabilizers was proposed in 1951 by MacDonald and Lubinski as a method for permitting greater bit weights to be carried without drill collar buckling. These authors pointed out that 2 degrees nearly vertical spiral hole can cause severe key seating and drill pipe wear, whereas a 3 degrees straight inclined hole with deviation all in one direction, while not vertical, will not result in serious drilling or producing problems. Studies were continued with an investigation of straight inclined holes by Lubinski and Woods in 1953. In this paper they concluded that perfectly vertical holes cannot be drilled even in isoscopic formations unless extremely low bit weights are used. They postulated that constant drilling conditions produce holes of constant inclination angle and varying conditions cause the hole to drill at a new equilibrium angle. This analysis was not concerned with drill string buckling since it was based on an equilibrium solution in which the drill string was presumed to lie along the lower side of the hole above the point of tangency. Weight of the drill collars below the point of tangency tends to force the hole toward the vertical, whereas the weight on bit tends to force the hole away from the vertical. SPEJ P. 44ˆ


Author(s):  
Dundie Prasetyo ◽  
Ratnayu Sitaresmi ◽  
Suryo Prakoso

<p>Horizontal drilling technique is one of the methodologies that have been widely implemented recently to improve the production of oil and gas wells. Several directional drilling technologies can be utilized to drill the horizontal wells, vary from the simple mud motor technology to Bottom Hole Assembly (BHA) with the advanced motorized rotary steerable system. The most common challenges that are faced on horizontal drilling process are on the torque and the stick-slip throughout drilling process, which can be a technical limiter for the length of horizontal section that would be achieved. Stick-slip is the vibration <br />that occurs due to cyclical rotation acceleration and deceleration of the bit, BHA or drill string. This speed fluctuation can be zero to rate of penetration (ROP) or far in excess of twice the rotational speed measured at the surface. Stick-slip can significantly decrease the ROP, increases tool failures and damage, affects borehole quality, and impacts the data acquisition. Several studies had been done on the stick-slip prevention and mitigation throughout creation of new technology and drilling parameters envelope throughout drilling operation, however no study has ever been done on the modification of the design and <br />arrangement of the BHA itself to produce more stable BHA. Drill pipe is the longest component of the drill string and hence it has biggest contribution towards the drill string dynamic. This study will focus on the analysis of the combination of several designs of the drill-pipe and heavy weight drill-pipe (HWDP) that has different stiffness and characteristic to produce less <br />vibration, more efficient drilling operation and to create zero impact on the data acquisition measured while drilling. FEA drilling dynamic simulator was used to optimize the drill sting configuration. The calculation is made from the depth of 750 m to 2801 m. Based on the drilling simulation results of FEA modeling, it is concluded that the minimum stiffness ratio to give stability of the drill string of Well-Z7 BHA and Well-Z6 BHA is 0.012175272 and 0.07366999, respectively.</p>


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