Reeling of Tight Fit Pipe (TFP)

2007 ◽  
Author(s):  
E. S. Focke ◽  
E. Karjadi ◽  
A. M. Gresnigt ◽  
J. Meek ◽  
H. Nakasugi
Keyword(s):  
Compressive Stress ◽  
Bonding Strength ◽  
Fe Analysis ◽  
Bending Test ◽  
Outer Diameter ◽  
Stress Tests ◽  
Bending Tests ◽  
Definition Of ◽  
Mechanical Bonding ◽  
Pipe Bending

A 12.75 inch outer diameter single walled pipe bending test was executed and theoretical and FE analysis of this test was performed as preparation for 12.75 inch outer diameter TFP bending tests. The main objective of the TFP bending tests was to determine the initiation and degree of liner wrinkling occurring during the TFP spooling-on phase when simulating the reeling pipelay installation method. Due to lack of a definition of liner wrinkling initiation, the crossing of a certain threshold of the liner wrinkle height was defined as liner wrinkling initiation. The bending tests results indicated that (1) the extent of liner wrinkling decreased if TFP with a high mechanical bonding strength was used. (2) The presence of a circumferential weld in the highly bonded TFPs initiated higher liner wrinkles at lower curvatures than in case no circumferential weld was present. (3) The ERW outer pipe longitudinal weld did not result in higher liner wrinkles. API residual compressive stress tests showed that the initial mechanical bonding strength in the 12.75 inch TFP used in this research was significantly reduced, irrespective of whether a high or a low initial mechanical bonding strength had been used prior to spooling-on. These findings justify further research into this phenomenon as the eventual mechanical bonding strength after reeling installation may be vital for its anticipated application during operation.

Girth Weld Strength Matching Effect on Tensile Strain Capacity of Grade X70 High Strain Line Pipe

2018 ◽  
Author(s):  
Hisakazu Tajika ◽  
Takahiro Sakimoto ◽  
Tsunehisa Handa ◽  
Rinsei Ikeda ◽  
Joe Kondo
Keyword(s):  
High Strain ◽  
Limit State ◽  
Full Scale ◽  
Bending Test ◽  
High Grade ◽  
Line Pipe ◽  
Bending Tests ◽  
Strain Capacity ◽  
Pipeline Project ◽  
Pipe Bending

Recently high grade pipeline project have been planned in hostile environment like landslide in mountain area, liquefaction in reclaimed land or the frost heave in Polar Regions. Geohazards bring large scale ground deformation and effect on the varied pipeline to cause large deformation. Therefore, strain capacity is important for the pipeline and strain based design is also needed to keep gas transportation project in safe. High grade steel pipe for linepipe tends to have higher yield to tensile (Y/T) ratio and it has been investigated that the lower Y/T ratio of the material improves strain capacity in buckling and tensile limit state. In onshore pipeline project, pipe usually transported in 12 or 18m each and jointed in the field. Girth weld (GW) is indispensable so strength matching of girth weld towards pipe body is important. In this study strain capacity of Grade X70 high strain pipes with size of 36″ OD and 23mm WT was investigated with two types of experiments, which are full scale pipe bending tests and curved wide plate tests. The length of the specimen of full scale bending tests were approximately 8m and girth weld was made in the middle of joint length. A fixed internal pressure was applied during the bending test. Actual pipe situation in work was simulated and both circumferential and longitudinal stress occurred in this test. Test pipes were cut and welded, GTAW in first two layer and then finished by GMAW. In one pipe, YS-TS over-matching girth weld (OVM) joint was prepared considering the pipe body grade. For the other pipe, intentionally under-matching girth weld (UDM) joint was prepared. After the girth welding, elliptical EDM notch were installed in the GW HAZ as simulated weld defect. In both pipe bending tests, the buckling occurred in the pipe body at approximately 300mm apart from the GW and after that, deformation concentrated to buckling wrinkle. Test pipe breaking locations were different in the two tests. In OVM, tensile rupture occurred in pipe body on the backside of buckling wrinkle. In UDM, tensile rupture occurred from notch in the HAZ. In CWP test, breaking location was the HAZ notch. There were significant differences in CTOD growth in HAZ notch in these tests.

Pipe Bending Test With Girth Welding on X80 Grade SAW Pipes

2010 ◽  
Author(s):  
Masahiko Hamada ◽  
Hidenori Shitamoto ◽  
Shuji Okaguchi ◽  
Nobuaki Takahashi ◽  
Izumi Takeuchi ◽  
...  
Keyword(s):  
Full Scale ◽  
Bending Test ◽  
Test Program ◽  
Bending Tests ◽  
Girth Welding ◽  
Manufacturing Procedure ◽  
Girth Welds ◽  
Welding Procedure ◽  
Pipe Manufacturing ◽  
Pipe Bending

This study was planned as a part of a test program to confirm the effect of girth welds on the strain capacity of pipes. In this study, full-scale pipe bending tests are performed by using X80 SAW pipe. This paper covers pipe manufacturing procedure, developed welding procedure to obtain even match weld metal and properties of welded joints. And this work demonstrated that the X80 pipes welded under the developed procedure fractured in base metal remote from girth welded portion by full scale pipe bending test conducted under the internal pressure of 72% SMYS of X80.

Effect of Thermal Aging on Strain Capacity of X80 SAW Pipes

2012 ◽  
Author(s):  
Hidenori Shitamoto ◽  
Masahiko Hamada ◽  
Nobuaki Takahashi ◽  
Yuki Nishi
Keyword(s):  
Thermal Aging ◽  
Arc Welding ◽  
Submerged Arc Welding ◽  
Full Scale ◽  
Operating Pressure ◽  
Bending Tests ◽  
Strain Capacity ◽  
Submerged Arc ◽  
Pipe Bending

Application of API X80 grade line pipes has been promoted to increase the operating pressure. It is generally known that the deformability of submerged arc welding (SAW) pipes is decreased by increasing strength of the pipes. The assessment of the strain capacity of X80 SAW pipes is required for strain-based design (SBD). In the assessment of the strain capacity, one of the important issues is the effect of thermal aging during the anti-corrosion coating on the yielding phenomenon. In this study, full-scale pipe bending tests of X80 SAW pipes produced by UOE process were performed to evaluate the effect of thermal aging on the strain capacity.

Effects of Delta - Ferrite Content on the Integrity of Reactor Vessel Cladding

2010 ◽  
Author(s):  
Ho-Sang Shin ◽  
Jin-Ki Hong ◽  
Koo-Kab Chung ◽  
Hae-Dong Chung ◽  
Gwang-Yil Kim ◽  
...  
Keyword(s):  
Electron Microscopy ◽  
Scanning Electron Microscopy ◽  
Reactor Vessel ◽  
Bending Test ◽  
Ferrite Content ◽  
Delta Ferrite ◽  
Bending Tests ◽  
Asme Code ◽  
Two Phases ◽  
Scanning Electron

As the design life of new nuclear power plant increases, the austenitic stainless cladding integrity of reactor vessel becomes one of the new concerns. Since 1970’s, there have been some specific recommendations on delta ferrite content of austenitic cladding of reactor vessels and welds. It has been known that the delta ferrite is beneficial for reducing micro-fissure in welds, though the high delta ferrite content increases the probability of embrittlment of welds. In this study, the mechanical and microstructural properties of austenitic weld metals with the limit values of the recommended range (5 ∼ 18 FN) of the delta ferrite control on low alloy steels were characterized by using bending test and scanning electron microscopy. The base metal was ASME Code Sec. II specification SA 508 Gr. 3 Cl. 1 plate and weld materials were EQ308L and EQ309L strips. Four kinds of cladding were deposited with submerged arc welding process on SA508 cl.3 plates. The bending tests were performed through ASME code Sec. IX and the microstructure of fractured surfaces was analyzed by scanning electron microscopy (SEM). In bending tests, there were no fractures except the highest delta ferrite content specimens (28FN). From the SEM observation of fractured surfaces, cracks initiated from the interface between austenite and ferrites phases in the cladding layer and propagated through the continuous interfaces between two phases. For specimens without continuous interfaces of two phases, though the cracks were observed in the interface of phases, the propagation of cracks was not observed. From the test results, continuous interfaces between austenite matrix and ferrite phase provide the path for crack propagation. And the delta ferrite content affects the integrity of cladding of reactor vessel.

EFFECT OF NANOSIZED TiO2 POWDER ON PREPARATION AND PROPERTIES OF Ag-BASED ELECTRODE MATERIALS

2004 ◽  
Vol 03 (06) ◽  
pp. 829-837
Author(s):  
SOON-JONG JEONG ◽  
JUNG-HYUK KOH ◽  
DONG-YOON LEE ◽  
JAE-SEOK LEE ◽  
MUN-SU HA ◽  
...  
Keyword(s):  
Electrical Conductivity ◽  
Bonding Strength ◽  
Electrode Materials ◽  
Precipitation Process ◽  
Nano Oxide ◽  
Diffusion Controlled ◽  
State Diffusion ◽  
Acid Reaction ◽  
Co Precipitation ◽  
Mechanical Bonding

This study presents the synthesis of nano-oxide-added Ag/Pd powders and its properties tolerable at temperatures above 1100°C for an electrode material utilized in multilayer ceramic devices. The powders of xAg/yPd powder around core cell TiO 2 were formed in a co-precipitation process of Ag and Pd in nano-oxide-dispersed solution, where Ag and Pd precursors are melted in HNO 3 acid. Reaction between ceramic and electrode layers with nanoparticle oxide powder allows internal stress to reduce and mechanical bonding strength to increase due to anchor effect. The densification of the nano-oxide-added electrode paste followed the TiO 2 solid state diffusion-controlled mechanism upon sintering process. The mechanical bonding strength and electrical conductivity were measured after sintering the electrode-printed sheets. As a result, very high adhesive strength over the piezoelectric ceramics' fracture strength and good electrical conductivity of more than 104/Ωcm could be obtained in the multilayer ferroelectric structure which is a form of stacking ceramics layer and electrode layer containing nanoparticles.

Long-Term Reliability Assessment of Bioceramics for Artificial Joints Using Microdamage Monitoring by AE

2006 ◽  
Vol 309-311 ◽  
pp. 1191-1194
Author(s):  
Shuichi Wakayama ◽  
Teppei Kawakami ◽  
Junji Ikeda
Keyword(s):  
Critical Stress ◽  
Reliability Assessment ◽  
Physiological Saline ◽  
Bending Test ◽  
Unstable Fracture ◽  
Artificial Joints ◽  
Bending Tests ◽  
Four Point Bending

Microfracture process during bending tests of alumina ceramics used for artificial joints was evaluated by acoustic emission (AE) technique. Four-point bending tests were carried out in air, refined water, physiological saline and simulated body fluid. AE behavior during bending test inhibited the rapid increasing point of AE events and energy prior to the final unstable fracture. It was understood that the bending stress at the increasing point corresponds to the critical stress for maincrack formation. The critical stress was affected by water in environments more strongly than fracture strength. Consequently, it was suggested that the characterization of maincrack formation is essential for the long-term reliability assessment of load-bearing bioceramics.

scholarly journals The Spread of Corrosion in Cast Iron and its Effect on the Life Cycle of Transportation Vehicles

2017 ◽  
Vol 65 (2) ◽  
pp. 383-389 ◽  
Author(s):  
Tomáš Binar ◽  
Jiří Švarc ◽  
Petr Dostál ◽  
Michal Šustr ◽  
Jan Tippner
Keyword(s):  
Impact Strength ◽  
Fractographic Analysis ◽  
Bending Test ◽  
Material Surface ◽  
Bending Tests ◽  
Corrosion Tests ◽  
Fracture Surfaces ◽  
Impact Bending ◽  
Notch Impact Strength ◽  
The Impact

This article deals with the spread of corrosion in material at different exposure times, and its effect on the measured brittle fracture and notch impact strength under different temperature conditions. To assess the degradational effect of corrosion on the material characteristics represented by the measured impact strength, we conducted a fractographic analysis of fracture surfaces, the aim of which was to evaluate the spread of corrosion in the material. In the first part of the experiment, two corrosion tests are simulated with a duration time of 432 and 648 hours, to compare the degradation effect of corrosion on the notch impact strength, depending on the duration of the corrosion tests. The following part shows the results of the impact bending test, where the experiment was conducted in an area of reduced and increased temperatures. The final part summarizes the results of the fractographic analysis of sample fracture surfaces from the impact bending tests. Based on the measured the length of the corrosion cracks, we analyzed the sample at the notch and from the material surface after the impact bending test.

scholarly journals Study of dependence between microstructure and chemical composition of A32, D32, E32 grades steels at bending tests

2019 ◽  
Vol 75 (1) ◽  
pp. 57-67
Author(s):  
L. A. Ryabicheva ◽  
R. E. Velikotskii
Keyword(s):  
Tensile Strength ◽  
Science Studies ◽  
Product Yield ◽  
Negative Influence ◽  
Mechanical Tests ◽  
Bending Test ◽  
Carbon Equivalent ◽  
Metal Science ◽  
Steel Rolling ◽  
Bending Tests

Meeting the high requirements to the whole complex of mechanical characteristics is the main criteria of reliability and long service life of shipbuilding steels. To determine them it is necessary to apply modern methodologies of metal science analysis. Revelation of regularity of influence of alloying, carbon equivalent, microstructure and production technology on results of bending test of low-alloyed grades А32, D32, Е32 shipbuilding steels was the purpose of the study. Production of steel, rolling, thermal treatment, mechanical tests and metal science studies of the low-alloyed shipbuilding steels was made in Alchevsk steel-works. A quantity estimation of the D32 grade sheets microstructure was made as a result of studies, having both satisfactory and not satisfactory results of bending tests. It was determined, that stitch oxides have the most negative influence on the results of bending tests for both hot-rolled and normalized sheets. Sheets with not satisfactory results of bending tests differ from those, which passed the tests by higher value of streakiness points, particular of perlite, and in normalized condition – by higher value of Widmanstatten pattern. Sheets, which did not passed the tests, have yield strength by 5–25 MPa and tensile strength by 14–39 MPa higher, while the tensile strength was by 1.2–4.8% lower. For stable yield in bending tests within 98–100% it is necessary the tensile strength level to be not less than 30%. It is reasonably all the sheets of 10–20 mm thick out of heats with carbon equivalent higher 0.54% to subject compulsory normalization. Further increase of the sheets product yield can be achieved by decreasing of phosphor mass share and increasing of general steel purity, first of all, by decreasing of oxide inclusions

scholarly journals Performance of Flexible Chemoresistive Gas Sensors after Having Undergone Automated Bending Tests

Sensors ◽  
2019 ◽  
Vol 19 (23) ◽  
pp. 5190 ◽  
Author(s):  
Miriam Alvarado ◽  
Silvia De La Flor ◽  
Eduard Llobet ◽  
Alfonso Romero ◽  
José Luis Ramírez
Keyword(s):  
Metal Oxide ◽  
Gas Sensing ◽  
Flexible Substrate ◽  
Test Procedure ◽  
Chemical Vapor ◽  
Bending Test ◽  
Bending Tests ◽  
Ag Electrodes ◽  
Different Types ◽  
Before And After

Many sensors are developed over flexible substrates to be used as wearables, which does not guarantee that they will actually withstand being bent. This work evaluates the gas sensing performance of metal oxide devices of three different types, before and after having undergone automated, repetitive bending tests. These tests were aimed at demonstrating that the fabricated sensors were actually flexible, which cannot be taken for granted beforehand. The active layer in these sensors consisted of WO3 nanowires (NWs) grown directly over a Kapton foil by means of the aerosol-assisted chemical vapor deposition. Their response to different H2 concentrations was measured at first. Then, they were cyclically bent, and finally, their response to H2 was measured again. Sensors based on pristine WO3-NWs over Ag electrodes and on Pd-decorated NWs over Au electrodes maintained their performance after having been bent. Ag electrodes covered with Pd-decorated NWs became fragile and lost their usefulness. To summarize, two different types of truly flexible metal oxide gas sensor were fabricated, whereas a third one was not flexible, despite being grown over a flexible substrate following the same method. Finally, we recommend that one standard bending test procedure should be established to clearly determine the flexibility of a sensor considering its intended application.

Aspects of Testing and Material Properties of Fiber Concrete

2019 ◽  
Vol 292 ◽  
pp. 9-14 ◽  
Author(s):  
Oldrich Sucharda ◽  
Vlastimil Bilek
Keyword(s):  
Tensile Strength ◽  
Material Properties ◽  
Bending Test ◽  
Test Results ◽  
Functional Dependencies ◽  
Split Tensile Strength ◽  
Bending Tests ◽  
Fibre Concrete ◽  
Fiber Concrete ◽  
Concrete Mixer

Concrete is typical composite material and its properties can be very variable. Material properties are also influenced with the technology of processing, manufacturing and treatment after concreting. Reinforcement in form of fibers is often added for improving tensile strength. This paper deals with specific testing of fibre concrete. Test results of series of specimens are presented for selected transport concrete composition, which is reinforced with amount of fibers 25, 50, 75 kg / m3. Fibers were added directly into the into the concrete mixer in the factory. Each series includes more than 25 test samples. The tests include the compressive strength of a cube and cylindrical, testing of modulus of elasticity, and the split tensile strength in the direction perpendicular to and parallel to the filling. Within the research project also a few types of bending tests were performed. Four variants of bending test that vary in span of 500 or 600 mm, samples with and without a notch, and in a three- / four-point configuration. As a summary, broader evaluation and functional dependencies are derived.

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