An Approach to Complete Product Definition Using STEP in Cloud Manufacturing

Author(s):  
Rivai Wardhani ◽  
Chao Liu ◽  
Khamdi Mubarok ◽  
Xun Xu

The advancement of various product development technologies is contributing to a total integrated manufacturing process. And model-based design (MBD) is a key enabler for such a total integration. The current MBD approach still does not support retaining of information needed at different stages of a product lifecycle. Collaboration among different Computer Aided Design (CAD) systems still becomes an issue due to the different proprietary data format. This research provides a consolidated approach to complete product definition based on STEP AP242 neutral data format using general notes data structure. To validate and demonstrate the solution, the approach is instantiated in P21 design file and implemented in cloud manufacturing as a case study.

1986 ◽  
Vol 39 (9) ◽  
pp. 1345-1349 ◽  
Author(s):  
Dell K. Allen ◽  
W. Van Twelves

The importance of computer-aided design (CAD) has not been fully appreciated as it relates to computer integrated manufacturing (CIM). The CAD product definition model can provide essential information for many down-stream production, estimating, tooling, and quality assurance functions in the CIM environment. However, the product definition model may be inaccurate or incomplete, thus causing incomplete communication with possible scrap, re-work, and missed production deadlines. Other problems are related to the fact that many of our expert designers are retiring and taking their expertise with them. Merely being able to make 2D or 3D drawings on a CAD workstation does not make its operator a designer. A knowledge of production processes, tolerances, surface finish, and material selection is needed to supplement a designers knowledge of user needs, product functional requirements, operating conditions, cost, quality, and reliability targets. One of the most promising methods for providing timely and accurate information to the designer on an “as-needed” basis is through the use of expert design systems. Such systems promise to bridge the knowledge gap between CAD and CAM and help to incorporate these functions into the overall CIM environment.


2020 ◽  
Vol 22 (1) ◽  
pp. 285-307 ◽  
Author(s):  
Elishai Ezra Tsur

Microfluidic devices developed over the past decade feature greater intricacy, increased performance requirements, new materials, and innovative fabrication methods. Consequentially, new algorithmic and design approaches have been developed to introduce optimization and computer-aided design to microfluidic circuits: from conceptualization to specification, synthesis, realization, and refinement. The field includes the development of new description languages, optimization methods, benchmarks, and integrated design tools. Here, recent advancements are reviewed in the computer-aided design of flow-, droplet-, and paper-based microfluidics. A case study of the design of resistive microfluidic networks is discussed in detail. The review concludes with perspectives on the future of computer-aided microfluidics design, including the introduction of cloud computing, machine learning, new ideation processes, and hybrid optimization.


Author(s):  
Xun Xu

One of the key activities in any product design process is to develop a geometric model of the product from the conceptual ideas, which can then be augmented with further engineering information pertaining to the application area. For example, the geometric model of a design may be developed to include material and manufacturing information that can later be used in computer-aided process planning and manufacturing (CAPP/CAM) activities. A geometric model is also a must for any engineering analysis, such as finite elopement analysis (FEA). In mathematic terms, geometric modelling is concerned with defining geometric objects using computational geometry, which is often, represented through computer software or rather a geometric modelling kernel. Geometry may be defined with the help of a wire-frame model, surface model, or solid model. Geometric modelling has now become an integral part of any computer-aided design (CAD) system. In this chapter, various geometric modelling approaches, such as wire-frame, surface, and solid modelling will be discussed. Basic computational geometric methods for defining simple entities such as curves, surfaces, and solids are given. Concepts of parametric, variational, history-based, and history-free CAD systems are explained. These topics are discussed in this opening chapter because (a) CAD was the very first computer-aided technologies developed and (b) its related techniques and methods have been pervasive in the other related subjects like computer-aided manufacturing. This chapter only discusses CAD systems from the application point of view; CAD data formats and data exchange issues are covered in the second chapter.


2020 ◽  
Vol 7 (5) ◽  
pp. 603-614 ◽  
Author(s):  
Mutahar Safdar ◽  
Tahir Abbas Jauhar ◽  
Youngki Kim ◽  
Hanra Lee ◽  
Chiho Noh ◽  
...  

Abstract Feature-based translation of computer-aided design (CAD) models allows designers to preserve the modeling history as a series of modeling operations. Modeling operations or features contain information that is required to modify CAD models to create different variants. Conventional formats, including the standard for the exchange of product model data or the initial graphics exchange specification, cannot preserve design intent and only geometric models can be exchanged. As a result, it is not possible to modify these models after their exchange. Macro-parametric approach (MPA) is a method for exchanging feature-based CAD models among heterogeneous CAD systems. TransCAD, a CAD system for inter-CAD translation, is based on this approach. Translators based on MPA were implemented and tested for exchange between two commercial CAD systems. The issues found during the test rallies are reported and analyzed in this work. MPA can be further extended to remaining features and constraints for exchange between commercial CAD systems.


2019 ◽  
Vol 2019 ◽  
pp. 1-12
Author(s):  
Saeed Mesgari ◽  
Mehrdad Bazazzadeh ◽  
Alireza Mostofizadeh

This study deals with the application of optimization in Finocyl grain design with ballistic objective functions using a genetic algorithm. The classical sampling method is used for space filling; a level-set method is used for simulating the evaluation of a burning surface of the propellant grain. An algorithm is developed beside the level-set code that prepares the initial grain configuration using a computer-aided design (CAD) to export generated models to the level-set code. The lumped method is used to perform internal ballistic analysis. A meta-model is used to surrogate the level-set method in an optimization design loop. Finally, a case study is done to verify the proposed algorithm. Observed results show that the grain design method reduced the design time significantly, and this algorithm can be used in designing any grain type.


Author(s):  
N. J. Kalish ◽  
J. K. Davidson ◽  
Jami J. Shah ◽  
Jiten V. Shah

Abstract A novel combination of mathematical tools underlies a method to lower cost of the first fixture-setup required to finish-machine surfaces on large castings or weldments where components will be attached. The computer-aided design (CAD) model, tolerance specifications, process plan, and design of the fixture, including configuration of the locators, are given. The math tools are used to build algorithms for a digital model, the Setup-Map© (S-Map©), that predictively captures all allowable locator adjustments needed to position and orient each part in its fixture before machining begins. The S-Map in this paper is generated for a case-study design, a cast valve-body with two to-be-machined (TBM) features, but the math tools are general so the same methods could be applied directly, or easily adapted, to other designs and fixture schemes. Geometric variations at the TBM features are represented with Tolerance-Maps© (T-Maps©) that are constructed with higher-dimensional linear half-spaces. The T-Maps are shifted to be aligned with, and offset from, one-sided simulated envelopes derived from scans of corresponding features on each casting. Linear programming identifies the setup-point that is chosen to most evenly distribute the required amount of machining over all the TBM features. Inverse kinematics of parallel robots is used to convert the setup-point to custom settings at the fixture locators for each casting. The half-space construction enables the identification of TBM features that have insufficient material and require repair. The algorithms were validated with 13 castings.


Author(s):  
Giovanni Berselli ◽  
Pietro Bilancia ◽  
Luca Luzi

Abstract The use of integrated Computer Aided Design/Engineering (CAD/CAE) software capable of analyzing mechanical devices in a single parametric environment is becoming an industrial standard. Potential advantages over traditional enduring multi-software design routines can be outlined into time/cost reduction and easier modeling procedures. To meet industrial requirements, the engineering education is constantly revising the courses programs to include the training of modern advanced virtual prototyping technologies. Within this scenario, the present work describes the CAD/CAE project-based learning (PjBL) activity developed at the University of Genova as a part of course named Design of Automatic Machines, taught at the second level degree in mechanical engineering. The PjBL activity provides a detailed overview of an integrated design environment (i.e. PTC Creo). The students, divided into small work groups, interactively gain experience with the tool via the solution of an industrial design problem, provided by an engineer from industry. The considered case study consists of an automatic pushing device implemented in a commercial machine. Starting from a sub-optimal solution, the students, supervised by the lecturers, solve a series of sequential design steps involving both motion and structural analysis. The paper describes each design phase and summarizes the numerical outputs. At last, the results of the PjBL activity are presented and commented by considering the opinions of all the parties involved.


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