Interlaminar Toughening of GFRP: Part 1 — Improved Diffusion and Precipitation

Author(s):  
Dakai Bian ◽  
Bradley R. Beeksma ◽  
D. J. Shim ◽  
Marshall Jones ◽  
Y. Lawrence Yao

A low concentrated polystyrene (PS) additive to epoxy is used since it is able to reduce the curing reaction rate but not at the cost of increasing viscosity and decreasing glass transition temperature of the curing epoxy. The modified epoxy is co-cured with a compatible thermoplastic interleaf during the vacuum assisted resin transfer molding (VARTM) to toughen the interlaminar of the composites. Using viscometry, the solubilities of thermoplastics polycarbonate (PC), polyetherimide (PEI), and polysulfone (PSU) are determined to predict their compatibility with epoxy. The diffusion and precipitation process between the most compatible polymer PSU and epoxy formed semiinterpenetration networks (semi-IPN). To optimize bonding adhesion, these diffusion and precipitation regions were studied via optical microscopy under curing temperatures from 25 C to 120 C and PS additive concentrations to epoxy of 0% to 5%. Uniaxial tensile tests were performed to quantify the effects of diffusion and precipitation regions on composite delamination resistance and toughness. Crack paths were observed to characterize crack propagation and arrest mechanism. Fracture surfaces were examined by scanning electron microscopy (SEM) to characterize the toughening mechanism of the thermoplastic interleaf reinforcements. The chemically etched interface between diffusion and precipitation region showed semi-IPN morphology at different curing temperatures. Results revealed deeper diffusion and precipitation regions increases energy required to break semi-IPN for crack propagation resulting in crack arrests and improved toughness.

Author(s):  
Dakai Bian ◽  
Bradley R. Beeksma ◽  
D. J. Shim ◽  
Marshall Jones ◽  
Y. Lawrence Yao

A low concentrated polystyrene (PS) additive to epoxy is used, since it is able to reduce the curing reaction rate but not at the cost of increasing viscosity and decreasing glass transition temperature of the curing epoxy. The modified epoxy is cocured with a compatible thermoplastic interleaf during the vacuum assisted resin transfer molding (VARTM) to toughen the interlaminar of the composites. Using viscometry, the solubilities of thermoplastics (TPs) polycarbonate (PC), polyetherimide (PEI), and polysulfone (PSU) are determined to predict their compatibility with epoxy. The diffusion and precipitation process between the most compatible polymer PSU and epoxy formed semi-interpenetration networks (semi-IPN). To optimize bonding adhesion, these diffusion and precipitation regions were studied via optical microscopy under curing temperatures from 25 °C to 120 °C and PS additive concentrations to epoxy of 0–5%. Uniaxial tensile tests were performed to quantify the effects of diffusion and precipitation regions on composite delamination resistance and toughness. Crack paths were observed to characterize crack propagation and arrest mechanism. Fracture surfaces were examined by scanning electron microscopy (SEM) to characterize the toughening mechanism of the thermoplastic interleaf reinforcements. The chemically etched interface between diffusion and precipitation regions showed semi-IPN morphology at different curing temperatures. Results revealed deeper diffusion and precipitation regions increase energy required to break semi-IPN for crack propagation resulting in crack arrests and improved toughness.


Materials ◽  
2020 ◽  
Vol 13 (11) ◽  
pp. 2495 ◽  
Author(s):  
Y.C. Lin ◽  
Wen-Yong Dong ◽  
Xu-Hao Zhu ◽  
Qiao Wu ◽  
Ying-Jie He

Deformation behavior and precipitation features of an Al–Cu alloy are investigated using uniaxial tensile tests at intermediate temperatures. It is found that the true stress drops with the decreased strain rate or the increased deformation temperature. The number of substructures and the degree of grain elongation decrease with the raised temperature or the decreased strain rate. At high temperatures or low strain rates, some dynamic recrystallized grains can be found. The type of precipitates is influenced by the heating process before hot tensile deformation. The content and size of precipitates increase during tensile deformation at intermediate temperatures. As the temperature increases over 200 °C, the precipitation process (Guinier Preston zone (G.P. zones)→θ′′ phase→θ′ phase) is enhanced, resulting in increased contents of θ′′ and θ′ phases. However, θ′′ and θ′ phases prefer to precipitate along the {020}Al direction, resulting in an uneven distribution of phases. Considering the flow softening degree and the excessive heterogeneous precipitation of θ′′ and θ′ phases during hot deformation, the reasonable strain rate and temperature are about 0.0003 s−1 and 150 °C, respectively.


Minerals ◽  
2020 ◽  
Vol 11 (1) ◽  
pp. 36
Author(s):  
Jiangyan Yuan ◽  
Hongwen Ma ◽  
Zheng Luo ◽  
Xi Ma ◽  
Qian Guo

To make potassium from K-bearing rocks accessible to agriculture, processing on biotite syenite powder under mild alkaline hydrothermal conditions was carried out, in which two types of KAlSiO4 were obtained successfully. The dissolution-precipitation process of silicate rocks is a significant process in lithospheric evolution. Its effective utilization will be of importance for realizing the comprehensiveness of aluminosilicate minerals in nature. Two kinds of KAlSiO4 were precipitated in sequence during the dissolution process of biotite syenite. The crystal structures of two kinds of KAlSiO4 were compared by Rietveld structure refinements. The kinetics model derived from geochemical research was adopted to describe the dissolution behavior. The reaction order and apparent activation energy at the temperature range of 240–300 °C were 2.992 and 97.41 kJ/mol, respectively. The higher dissolution reaction rate of K-feldspar mainly relies on the alkaline solution, which gives rise to higher reaction order. During the dissolution-precipitation process of K-feldspar, two types of KAlSiO4 with different crystal structure were precipitated. This study provides novel green chemical routes for the comprehensive utilization of potassium-rich silicates.


Metals ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 171
Author(s):  
Fatim-Zahra Mouhib ◽  
Fengyang Sheng ◽  
Ramandeep Mandia ◽  
Risheng Pei ◽  
Sandra Korte-Kerzel ◽  
...  

Binary and ternary Mg-1%Er/Mg-1%Er-1%Zn alloys were rolled and subsequently subjected to various heat treatments to study texture selection during recrystallization and following grain growth. The results revealed favorable texture alterations in both alloys and the formation of a unique ±40° transvers direction (TD) recrystallization texture in the ternary alloy. While the binary alloy underwent a continuous alteration of its texture and grain size throughout recrystallization and grain growth, the ternary alloy showed a rapid rolling (RD) to transvers direction (TD) texture transition occurring during early stages of recrystallization. Targeted electron back scatter diffraction (EBSD) analysis of the recrystallized fraction unraveled a selective growth behavior of recrystallization nuclei with TD tilted orientations that is likely attributed to solute drag effect on the mobility of specific grain boundaries. Mg-1%Er-1%Zn additionally exhibited a stunning microstructural stability during grain growth annealing. This was attributed to a fine dispersion of dense nanosized particles in the matrix that impeded grain growth by Zener drag. The mechanical properties of both alloys were determined by uniaxial tensile tests combined with EBSD assisted slip trace analysis at 5% tensile strain to investigate non-basal slip behavior. Owing to synergic alloying effects on solid solution strengthening and slip activation, as well as precipitation hardening, the ternary Mg-1%Er-1%Zn alloy demonstrated a remarkable enhancement in the yield strength, strain hardening capability, and failure ductility, compared with the Mg-1%Er alloy.


2021 ◽  
pp. 073168442110204
Author(s):  
Bin Yang ◽  
Yingying Shang ◽  
Zeliang Yu ◽  
Minger Wu ◽  
Youji Tao ◽  
...  

In recent years, coated fabrics have become the major material used in membrane structures. Due to the special structure of base layer and mechanical properties, coated biaxial warp-knitted fabrics are increasingly applied in pneumatic structures. In this article, the mechanical properties of coated biaxial warp-knitted fabrics are investigated comprehensively. First, off-axial tensile tests are carried out in seven in-plane directions: 0°, 15°, 30°, 45°, 60°, 75°, and 90°. Based on the stress–strain relationship, tensile strengths are obtained and failure modes are studied. The adaptability of Tsai–Hill criterion is analyzed. Then, the uniaxial tensile creep test is performed under 24-h sustained load and the creep elongation is calculated. Besides, tearing strengths in warp and weft directions are obtained by tearing tests. Finally, the biaxial tensile tests under five different load ratios of 1:1, 2:1, 1:2, 1:0, and 0:1 are carried out, and the elastic constants and Poisson’s ratio are calculated using the least squares method based on linear orthotropic assumption. Moreover, biaxial specimens under four load ratios of 3:1, 1:3, 5:1, and 1:5 are further tensile tested to verify the adaptability of linear orthotropic model. These experimental data offer a deeper and comprehensive understanding of mechanical properties of coated biaxial warp-knitted fabrics and could be conveniently adopted in structural design.


Author(s):  
Leila Ladani ◽  
Lalit Roy

Additive Layer Fabrication, in particular Electron Beam Additive Fabrication (EBAF), has recently drawn much attention for its special usability to fabricate intricately designed parts as a whole. It not only increases the production rate which reduces the production lead time but also reduces the cost by minimizing the amount of waste material to a great extent. Ti6Al4V is the most common type of material that is currently being fabricated using EBAF technique. This material has been used in aerospace industry for several reasons such as excellent mechanical properties, low density, great resistance to corrosion, and non-magnetism. The effects of build direction of layers (namely, addition of layers along one of the x, y & z directions with respect to the build table) and the anisotropy effect caused by it has not been explored vigorously. This anisotropy effect has been investigated in this work. Different mechanical properties such as Yield Strength (YS), Ultimate Tensile Strength (UTS), and Modulus of Elasticity (E) of these three types of Ti6Al4V are determined using tensile tests and are compared with literature. The tensile test results show that YS and UTS for flat-build samples have distinguishably higher values than those of the side-build and top-build samples.


1998 ◽  
Vol 539 ◽  
Author(s):  
T. Cramer ◽  
A. Wanner ◽  
P. Gumbsch

AbstractTensile tests on notched plates of single-crystalline silicon were carried out at high overloads. Cracks were forced to propagate on {110} planes in a <110> direction. The dynamics of the fracture process was measured using the potential drop technique and correlated with the fracture surface morphology. Crack propagation velocity did not exceed a terminal velocity of v = 3800 m/s, which corresponds to 83%7 of the Rayleigh wave velocity vR. Specimens fractured at low stresses exhibited crystallographic cleavage whereas a transition from mirror-like smooth regions to rougher hackle zones was observed in case of the specimens fractured at high stresses. Inspection of the mirror zone at high magnification revealed a deviation of the {110} plane onto {111} crystallographic facets.


Materials ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 252
Author(s):  
Rongchuang Chen ◽  
Shiyang Zhang ◽  
Xianlong Liu ◽  
Fei Feng

To investigate the effect of hot working parameters on the flow behavior of 300M steel under tension, hot uniaxial tensile tests were implemented under different temperatures (950 °C, 1000 °C, 1050 °C, 1100 °C, 1150 °C) and strain rates (0.01 s−1, 0.1 s−1, 1 s−1, 10 s−1). Compared with uniaxial compression, the tensile flow stress was 29.1% higher because dynamic recrystallization softening was less sufficient in the tensile stress state. The ultimate elongation of 300M steel increased with the decrease of temperature and the increase of strain rate. To eliminate the influence of sample necking on stress-strain relationship, both the stress and the strain were calibrated using the cross-sectional area of the neck zone. A constitutive model for tensile deformation was established based on the modified Arrhenius model, in which the model parameters (n, α, Q, ln(A)) were described as a function of strain. The average deviation was 6.81 MPa (6.23%), showing good accuracy of the constitutive model.


2014 ◽  
Vol 622-623 ◽  
pp. 273-278 ◽  
Author(s):  
Marion Merklein ◽  
Sebastian Suttner ◽  
Adam Schaub

The requirement for products to reduce weight while maintaining strength is a major challenge to the development of new advanced materials. Especially in the field of human medicine or aviation and aeronautics new materials are needed to satisfy increasing demands. Therefore the titanium alloy Ti-6Al-4V with its high specific strength and an outstanding corrosion resistance is used for high and reliable performance in sheet metal forming processes as well as in medical applications. Due to a meaningful and accurate numerical process design and to improve the prediction accuracy of the numerical model, advanced material characterization methods are required. To expand the formability and to skillfully use the advantage of Ti-6Al-4V, forming processes are performed at elevated temperatures. Thus the investigation of plastic yielding at different stress states and at an elevated temperature of 400°C is presented in this paper. For this reason biaxial tensile tests with a cruciform shaped specimen are realized at 400°C in addition to uniaxial tensile tests. Moreover the beginning of plastic yielding is analyzed in the first quadrant of the stress space with regard to complex material modeling.


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