Fabrication of Aluminum Composites With Patterned Silicon Carbide Reinforcement Architecture by Semi-Solid Processing

2012 ◽  
Author(s):  
Can Zhu ◽  
Yufeng Wu ◽  
Gap-Yong Kim
Keyword(s):  
Silicon Carbide ◽  
Aluminum Alloy ◽  
Powder Processing ◽  
Spray Deposition ◽  
Deposition Process ◽  
Bend Test ◽  
Test Results ◽  
Composite Microstructure ◽  
Semi Solid ◽  
Patterned Microstructure

Semi-solid powder processing is a promising technology, combining the advantages of semi-solid forming and powder metallurgy. In this study, spray deposition process combined with semi-solid powder processing was used to synthesize an aluminum alloy composite and to control its microstructure. Silicon carbide (SiC) reinforced aluminum alloy composites were fabricated with and without microstructure pattern. The influence of different composite microstructure on mechanical properties was analyzed by microstructure analysis, bend test and fracture analysis. Bend test results showed that patterned microstructure has the potential to significantly improve composite strength with minimal sacrifice of ductility.

DURALCAN F3S.xxS

Alloy Digest ◽  
1994 ◽  
Vol 43 (10) ◽  
Keyword(s):  
Fracture Toughness ◽  
Silicon Carbide ◽  
Compressive Strength ◽  
Aluminum Alloy ◽  
High Temperature ◽  
Base Alloy ◽  
Alloy Matrix ◽  
Reinforced Composite ◽  
Temperature Performance ◽  
Aluminum Alloy Matrix

Abstract Duralcan F3S.xxS is a heat treatable aluminum alloy-matrix gravity composite. The base alloy is similar to Aluminum 359 (Alloy Digest Al-188, July 1969); the discontinuously reinforced composite is silicon carbide. This datasheet provides information on composition, physical properties, hardness, elasticity, tensile properties, and compressive strength as well as fracture toughness and fatigue. It also includes information on high temperature performance. Filing Code: AL-329. Producer or source: Alcan Aluminum Corporation.

Microstructure of semi-solid ADC12 aluminum alloy adopting new SIMA method

2010 ◽  
Vol 20 ◽  
pp. s744-s748 ◽  
Author(s):  
Zhen-yu WANG ◽  
Ze-sheng JI ◽  
Li-xin SUN ◽  
Hong-yu XU
Keyword(s):  
Aluminum Alloy ◽  
Semi Solid

Enhanced strength-ductility synergy in a rheo-diecasting semi-solid aluminum alloy

2021 ◽  
pp. 130756
Author(s):  
Yan Liu ◽  
Xiaolin Chen ◽  
Minqiang Gao ◽  
Renguo Guan
Keyword(s):  
Aluminum Alloy ◽  
Solid Aluminum ◽  
Semi Solid

A large grain size perovskite thin film with a dense structure for planar heterojunction solar cells via spray deposition under ambient conditions

RSC Advances ◽  
2015 ◽  
Vol 5 (74) ◽  
pp. 60562-60569 ◽  
Author(s):  
Zhurong Liang ◽  
Shaohong Zhang ◽  
Xueqing Xu ◽  
Nan Wang ◽  
Junxia Wang ◽  
...  
Keyword(s):  
Grain Size ◽  
Surface Coverage ◽  
Spray Deposition ◽  
Deposition Process ◽  
Ambient Conditions ◽  
High Quality ◽  
Dense Structure ◽  
Heterojunction Solar Cells ◽  
Planar Heterojunction Solar Cells ◽  
Planar Heterojunction

A facile spray deposition process was developed to prepare high-quality perovskite films with full surface coverage and large grain size.

Theoretical Study of Gas-Phase Thermodynamics Relevant to Silicon Carbide Chemical Vapor Deiposition

1991 ◽  
Vol 250 ◽  
Author(s):  
Mark D. Allendorf ◽  
Carl F. Melius
Keyword(s):  
Silicon Carbide ◽  
Gas Phase ◽  
Theoretical Study ◽  
Chemical Vapor ◽  
Deposition Process ◽  
Equilibrium Calculations

AbstractEquilibrium calculations are reported for conditions typical of silicon carbide (SiC) deposition from mixtures of silane and hydrocarbons. Included are 34 molecules containing both silicon and carbon, allowing an assessment to be made of the importance of organosilicon species (and organosilicon radicals in particular) to the deposition process. The results are used to suggest strategies for improved operation of SiC CVD processes.

Microstructure Evolution and Mechanical Properties of Rheoformed YL112 Aluminum Alloy

2008 ◽  
Vol 141-143 ◽  
pp. 163-168 ◽  
Author(s):  
Xiang Jie Yang ◽  
Hong Min Guo
Keyword(s):  
Mechanical Properties ◽  
Aluminum Alloy ◽  
Shape Factor ◽  
Die Casting ◽  
Equivalent Diameter ◽  
Uniform Microstructure ◽  
Casting Aluminum Alloy ◽  
Casting Aluminum ◽  
Semi Solid ◽  
Secondary Solidification

Rheo-die casting (RDC) based on LSPSF (low superheat pouring with a shear field) rheocasting process has been exploited. In case of secondary die casting aluminum alloy YL112, LSPSF allowed for preparation of sound semi-solid slurry in 15-20s that fully meet the production rate of HPDC, the primary α-Al exhibiting a mean equivalent diameter of 70 μm and shape factor of 0.93, without any entrapped eutectic. Compared to conventional HPDC, RDC improves microstructures in castings. Secondary solidification of semi-solid slurry takes place uniformly throughout the entire cavity, producing an extremely fine and uniform microstructure. The experimental results show the RDC 380 alloy has much improved integrity and mechanical properties, particularly elongation, and heat treatment can be used to enhance the mechanical properties.

Characterizing the Effect of Processing Parameters on Temperature Distribution of 7075 Aluminum Alloy Slurry Prepared by Enthalpy Control Process

2022 ◽  
Vol 327 ◽  
pp. 263-271
Author(s):  
Gan Li ◽  
Jin Kang Peng ◽  
En Jie Dong ◽  
Juan Chen ◽  
Hong Xing Lu ◽  
...  
Keyword(s):  
Aluminum Alloy ◽  
Temperature Difference ◽  
Initial Temperature ◽  
Control Process ◽  
Processing Parameters ◽  
Heating Time ◽  
7075 Aluminum Alloy ◽  
Semi Solid ◽  
7075 Alloy ◽  
Slurry Preparation

There is a strong demand for high-strength aluminum alloys such as 7075 aluminum alloy to be applied for rheocasting industry. The overriding challenge for the application of 7075 alloy is that its solid fraction is very sensitive to the variation of temperature in the range of 40% ~ 50% solid fraction, which inevitably narrows down the processing window of slurry preparation for rheocasting process. Therefore, in this work, a novel method to prepare semi-solid slurry of the 7075 alloy, so called Enthalpy Control Process (ECP), has been developed to grapple with this issue. In the method, a medium-frequency electromagnetic field was applied on the outside of slurry preparation crucible to reduce the temperature difference throughout the slurry. The effect of processing parameters, including heating power, heating time, the initial temperature of crucible and melt weight, on the temperature field of the semi-solid slurry was investigated. The results exhibited that although the all the processing parameters had a great influence on the average temperature of the slurry, heating time was the main factor affecting the maximum temperature difference of the slurry. The optimum processing parameters during ECP were found to be heating power of 7.5 KW, the initial temperature of crucible of 30 °C ~ 200 °C and melt weight of 2 kg.

scholarly journals Transient Liquid Phase Bonding of Semi-Solid Metal 7075 Aluminum Alloy using ZA27 Zinc Alloy Interlayer

Metals ◽  
2018 ◽  
Vol 8 (8) ◽  
pp. 637 ◽  
Author(s):  
Chaiyoot Meengam ◽  
Yongyuth Dunyakul ◽  
Dech Maunkhaw ◽  
Suppachai Chainarong
Keyword(s):  
Aluminum Alloy ◽  
Liquid Phase ◽  
Bonding Strength ◽  
Transient Liquid Phase ◽  
Solid Metal ◽  
Bonding Time ◽  
Zinc Alloy ◽  
Transient Liquid Phase Bonding ◽  
Bonding Zone ◽  
Semi Solid

Transient Liquid Phase Bonding (TLPB) process of semi-solid metal 7075 aluminum alloys (SSM7075) using 50 μm thick of ZA27 zinc alloys as interlayers for the experiment were carried out under bonding temperatures of 480 and 540 °C and bonding times of 30, 60, 90 and 120 min respectively. In the bonding zone, the semi-solid state of ZA27 zinc alloy interlayers were diffused into the SSM7075 aluminum alloy. Examination of the bonding zone using Scanning Electron Microscope (SEM) and Energy-dispersive X-ray spectroscopy (EDS) showed that the precipitation of the intermetallic compound of η(Zn–Al–Cu), β(Al2Mg3Zn3), T′(Zn10Al35Cu55) and MgZn2 were formed in the bonding zone. The better homogenized microstructure in the bonding zone was formed when increasing bonding time and bonding temperature. The highest bonding strength was recorded at 17.44 MPa and average hardness was at 87.67 HV with the bonding time of 120 min and temperature at 540 °C. Statistically, the coefficient of determination analysis of bonding strength data was at 99.1%.

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