Investigating the Effect of Miniaturization on the Microtensile Properties of Brass (CuZn30)

Author(s):  
Lauren B. Wuertemberger ◽  
Megan N. Chann ◽  
Richard M. Onyancha

As everyday equipment becomes smaller and smaller, it is of increasing importance that the manufacturing processes used for metals are capable of producing parts of appropriate sizes. Currently, manufacturing processes assume macromaterial properties can be applied for microscale production, but is this a valid assumption? This paper investigates the accuracy of applying macroscale tensile properties in microscale applications. In order to test the soundness of this supposition, tensile tests were performed on both macroscale and microscale brass specimens, and the resulting calculated material properties, strain hardening exponent (n) and strength coefficient (K), were compared. Specimens were heat treated to various temperatures before tensile tests were performed, and the strength coefficient and strain hardening exponents of micro and macro tensile specimens were compared. Additionally, it is investigated whether average grain size correlates to material properties. The results showed that in general it is not accurate to apply macroscale tensile properties to microscale applications. However, at mesocale grain sizes, (12–20 microns), the strain hardening exponent values were similar for both macro and microscale specimens.

Author(s):  
Amrit Sagar ◽  
Christopher Nehme ◽  
Anil Saigal ◽  
Thomas P. James

Abstract In pursuit of research to create a synthetic tissue scaffold by a micropunching process, material properties of Polycaprolactone (PCL) in liquid nitrogen were determined experimentally. Specimens were prepared using injection molding and tested under compression to determine the stress-strain relationship of PCL below its glass transition temperature. Cryogenic conditions were maintained by keeping the PCL specimens submerged in liquid nitrogen throughout the loading cycle. Specimens of two different aspect ratios were used for testing. Yield Strength, Strength Coefficient, and Strain Hardening Exponent were determined for different specimen aspect ratios and extrapolated for the case with zero diameter to length ratio. Material properties were also determined at room temperature and compared against results available in the literature. Results demonstrate that PCL behaves in a brittle manner at cryogenic temperatures with more than ten times increase in Young’s modulus from its value at room temperature. The results were used to predict punching forces for the design of microscale hole punching dies and for validation of a microscale hole punching model that was created with a commercially available finite element software package, DEFORM 3D. The three parameters Yield Strength, Strength Coefficient, and Strain Hardening Exponent used in Ludwik’s equation to model flow stress of PCL in DEFORM 3D were determined to be 94.8 MPa, 210 MPa, and 0.54, respectively.


Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 300
Author(s):  
Wu Chen ◽  
Xiaofei He ◽  
Wenchao Yu ◽  
Maoqiu Wang ◽  
Kefu Yao

We investigated the effects of the austenitizing temperature on the microstructure, hardness, and tensile properties of case-carburized steel after vacuum carburization at 930 °C and then re-austenitization at 820–900 °C followed by oil quenching and tempering. The results show that fractures occurred early with the increase in the austenitizing temperature, although all the carburized specimens showed a similar case hardness of 800 HV0.2 and case depth of 1.2 mm. The highest fracture stress of 1919 MPa was obtained for the experimental steel when the austenitizing temperature was 840 °C due to its fine microstructure and relatively high percentage of retained austenite transformed into martensite during the tensile tests. We also found that the stress–strain behavior of case-carburized specimens could be described by the area-weighted curves of the carburized case and the core in combination. The strain hardening exponent was about 0.4 and did not vary with the increase in the austenitizing temperature. We concluded that the optimum austenitizing temperature was around 840 °C for the experimental steel.


2021 ◽  
Vol 15 (1) ◽  
pp. 7662-7670
Author(s):  
N. Ali ◽  
M.S. Mustapa ◽  
T. Sujitno ◽  
T.E. Putra ◽  
Husaini .

This research aims to study the behavior of monotonic and cyclic plastic deformation on commercially pure titanium which has undergone surface treatment using the nitrogen ion implantation method. The doses of 2.0×1017 ions/cm2 and the energy of 100 keV were used to implant the nitrogen ions into the CpTi. Monotonic properties tests were performed in a laboratory air and at room temperature using ASTM E8 standard specimens. Fatigue and corrosion fatigue tests were conducted in a laboratory  air and in artificial saline solutions, at room temperature using ASTM 1801-97 specimens. Tensile tests were carried out with constant displacement rate and fatigue tests were carried under fully-reversed with stress-controlled conditions with stress amplitudes 230, 240, 250, 260, 270 and 280 MPa. The results showed the material properties of monotonic behavior for CpTi and Nii-Ti; tensile strength (σu) of 497 and 539 MPa and for 0.2% offset yield strength (σy) of 385 and 440 MPa, respectively and of cyclic behavior; cyclic strength coefficient (k’) of 568.41 and 818.64 and cyclic strain hardening exponent (n’) of 0.176 and 0.215, respectively. This study has succeeded in producing useful new material properties that will contribute to the field of material science and engineering.


2020 ◽  
Vol 184 ◽  
pp. 01004
Author(s):  
L Jayahari ◽  
K Nagachary ◽  
Chandra Ch Sharath ◽  
SM Hussaini

There is an increase in demand for new alloys in aerospace, power generation and nuclear industries. Nickel Based super alloys are known for having distinctive properties which are best suitable for these industries. In this study Nickel based super alloy Inconel 718, is used. Over the many years of intense research and development, these alloys have seen considerable evolution in their properties and efficiency. Behaviour of materials and its forming characteristics can be precisely analysed by determining anisotropic behaviour and mechanical properties. In the present study, tried to analyse the mechanical properties of Inconel 718 like yield strength (Ys), ultimate tensile strength (UTS), strain hardening exponent (n) and strain hardening coefficient (k). Uni-axial tensile tests were conducted on specimens with various parameters such as orientations, temperature and Strain rate. Anisotropy of Inconel 718 alloy was measured based on measurable parameters. The normal anisotropy parameter (f) and planer anisotropy (Δr) were measured and observed that the anisotropy parametres are incresed with the decrease in temperature.


2013 ◽  
Vol 209 ◽  
pp. 6-9 ◽  
Author(s):  
Rajendra Doiphode ◽  
S.V.S. Narayana Murty ◽  
Nityanand Prabhu ◽  
Bhagwati Prasad Kashyap

Mg-3Al-1Zn (AZ31) alloy was caliber rolled at 250, 300, 350, 400 and 450 °C. The effects of caliber rolling temperature on the microstructure and tensile properties were investigated. The room temperature tensile tests were carried out to failure at a strain rate of 1 x 10-4s-1. The nature of stress-strain curves obtained was found to vary with the temperature employed in caliber rolling. The yield strength and tensile strength followed a sinusoidal behaviour with increasing caliber rolling temperature but no such trend was noted in ductility. These variations in tensile properties were explained by the varying grain sizes obtained as a function of caliber rolling temperature.


2012 ◽  
Vol 472-475 ◽  
pp. 332-335
Author(s):  
Chun Ping Guan ◽  
Hong Ping Jin

Through dimensional analysis of indentation parameters in this study, we propose an artificial neural network (ANN) model to extract the residual stress and strain-hardening exponent based on spherical indentation. The relationships between indentation parameters and the residual stress and material properties are numerically calibrated through training and validation of the ANN model. They enable the direct mapping of the characteristics of the indentation parameters to the residual stress and the elastic-plastic material properties. The proposed ANN model can be used to quickly and effectively determine the residual stress and strain-hardening exponent.


2012 ◽  
Vol 430-432 ◽  
pp. 256-259 ◽  
Author(s):  
Yang Yang ◽  
Chun Fu Li ◽  
Kai Hong Song

TWIP steel containing 0.21% C, 24.4% Mn, 0.9% Si, 1.84% Al, 4.61% Cr, 1.89% Ni, 0.41% Mo and 0.012% Nb was investigated. Tensile tests of this steel were performed in the strain rate range of 10−4–10−3 s−1. Results indicate that tensile properties of TWIP steel at room temperature are sensitive to strain rate in the studied range. Analyses on the relationship between strain–hardening exponent and strain rates show that the formation of twins during deformation greatly affects the strain–hardening behavior of TWIP steels.


2011 ◽  
Vol 291-294 ◽  
pp. 833-840 ◽  
Author(s):  
Wei Feng Xu ◽  
Jin He Liu ◽  
Dao Lun Chen ◽  
Guo Hong Luan ◽  
Jun Shan Yao

Microstructures, tensile properties and work hardening behavior of friction stir welded (FSWed) AA2219-T62 aluminum alloy (in its one-third bottom slice of a 20 mm thick plate) were evaluated at different strain rates. While the yield strength was lower in the FSWed joint than in the base metal, the ultimate tensile strength of the FSWed joint approached that of the base metal. In particular the FSW resulted in a significant improvement in the ductility of the alloy due to the prevention of premature failure caused by intergranular cracking along the second-phase boundary related to the presence of the network-like grain boundary phase in the base metal. While stage III and IV hardening occurred after yielding in both base metal and FSWed samples, the FSW led to stronger hardening capacity and higher strain hardening exponent and rate due to the enhanced dislocation storage capacity associated with the microstructural change after FSW. The fracture surface of the FSWed joint was mainly characterized by dimples and tearing ridges along with micropores.


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